As Tanış A.Ş., with our sector experience spanning over 60 years, we serve as the leading solution partner in the modernization of mills and grain processing facilities. Modernization projects update the technological infrastructure of existing facilities, providing efficiency improvements, energy savings, and product quality enhancements. This way, you can increase your business’s competitiveness at much lower costs compared to new facility installations and achieve your sustainable growth targets.
With our modernization projects carried out on the principle of minimum production interruption and maximum efficiency increase, we provide solutions specific to your business needs, ensuring the fastest return on your investment.
As TANIS, we provided technological transformation in the quality improvement project of Değirmenci Tarım company, which operates in Gaziantep Organized Industrial Zone and has a daily corn crushing capacity of 500 tons. Within the scope of the project, our Sorton color sorter, new generation corn husker, and high-efficiency vertical degerminator machines were gradually commissioned. With this transformation, the oil ratio, which was at 1.2-1.5 levels in previous horizontal systems, was reduced to 0.5-0.8% range. At the same time, capacity per machine increased from 3 tons to 5 tons. The color sorter reduced the black spot ratio in the final product, while our husker and degerminator machines significantly increased product purity and quality standards. This case is an example of how quality and capacity can be improved together through on-site engineering solutions and customer cooperation.
Between 1970-1980, bulgur production in the Gaziantep region was still carried out by traditional methods, manually pushing wheat between rotating stones. TANIS modernized this difficult and inefficient process and began producing Turkey’s first closed, automatic-feed stone bulgur husking machines. Approximately 500 machines were shipped nationwide within ten years, leading the transformation of the bulgur industry, especially in Southeastern Anatolia. Since Turkey is a wheat country, bulgur production is a strategic food area, and these machines brought high hygiene, capacity, and work safety to the sector. This technology was a turning point in the industrial production of bulgur.
Efficient Grinding Systems Renewal Solutions
Grinding systems constitute the most critical technological components of a mill. Modern grinding technologies provide significant advantages in terms of energy efficiency, flour quality, and yield optimization.
Tanış A.Ş. grinding systems modernization solutions:
- High-efficiency roller technology integration
- Modern semolina saseur and purifier systems
- Advanced screening technology and classification systems
- Process design providing optimum yield
- Micro and macro dosing systems improving product quality
Energy costs constitute a significant portion of mill operating expenses. Faced with today’s rising energy prices and sustainability requirements, energy efficiency-focused modernization solutions are of great importance.
Energy efficiency solutions we offer:
- Variable speed drives and intelligent control systems
- Pneumatic transport and compressed air systems optimization
- Thermal insulation and heat recovery systems
- Energy monitoring and management platforms
- Lighting systems modernization
Detailed Analysis and Planning Methodology
As Tanış A.Ş., we begin each modernization project with a comprehensive analysis and planning phase. This methodology guarantees the success of projects while optimizing the return on investment.
Our modernization planning process:
Current Situation Analysis: Detailed technical and performance evaluation of the facility
Bottleneck Identification: Determining critical points that limit performance
Improvement Potential: Calculating energy, efficiency, and quality improvement potentials
Technical Solution Development: Facility-specific technology and equipment selections
Investment and ROI Analysis: Detailed cost-benefit analysis and payback period calculations
Phased Implementation Plan: Implementation planning that minimizes production interruption
One of the most important challenges in modernization projects is completing the project while minimizing production interruption. Thanks to the special methodologies we have developed as Tanış A.Ş., we achieve technological transformation while ensuring production continuity.
Our minimum interruption approach:
- Detailed work planning that optimally evaluates planned shutdown periods
- Shortening installation time with prefabricated and pre-assembled systems
- Fast transition with shift work and 24/7 working arrangement
- Production continuity with temporary bypass solutions
- Redundant working strategies for critical equipment
- Fast commissioning and test protocols
Implementation results:
- Limited production interruption between an average of 7-14 days
- Zero additional interruption with coordinated work during planned shutdowns
Return on Modernization Investments
Energy Savings and Cost Advantages
One of the most important benefits of modernization projects is the savings it provides in operating costs. Especially energy efficiency-focused projects attract attention with their fast payback period.
Quality Improvement and Market Advantages
Technological modernization creates market advantages through the improvements it provides in product quality. It offers quality consistency, customer satisfaction, and access to new market segments.
Quality modernization benefits:
- Consistency and standardization in product quality
- Opportunity to transition to premium product segments
- Ability to meet export standards
- Flexibility to produce special products
- Increase in customer satisfaction and loyalty
Tanış A.Ş. Modernization Solutions
As Tanış A.Ş., with our 40 years of experience in the modernization of mills and grain processing facilities, we offer solutions specific to your business. With our principle of detailed analysis, minimum interruption implementation, and maximum efficiency increase, we ensure the fastest return on your investment.
Our modernization services:
- Comprehensive facility modernization projects
- Energy efficiency and savings optimization
- Capacity increase and bottleneck elimination solutions
- Automation and digital transformation projects
- Product quality improvement programs
- Financing and incentive consulting
Contact our experienced team to evaluate your existing facility’s potential, explore modernization opportunities, and increase your competitiveness.