Ecluse

Extended Sieve Life

Regular and sensitive cleaning reduces sieve investment costs:

• Sieve holes cleaned without forcing
• Metal fatigue reduced
• Sieve replacement frequency decreased
• Spare sieve stock costs reduced

Improvement in Product Quality

Clean sieves increase production quality:

• Homogeneous sifting performance
• Consistency in quality parameters
• Customer satisfaction increase
• Competitive advantage provision

Low Operating Cost

Automation reduces labor and maintenance costs:

• Manual cleaning labor eliminated
• Energy consumption optimized
• Maintenance requirements reduced
• Quick payback period

Considerations in Eklus Selection

Sieve Type and Size

Sieve characteristics must be known for correct eklus selection:

• Sieve type (plansifter, purifier, vibrating)
• Sieve dimensions and hole diameters
• Sieve material and structural features
• Operating conditions and ambient temperature

Processed Material Properties

• Material type and characteristics
• Moisture content and stickiness
• Particle size distribution
• Abrasive properties

System Integration

• Existing equipment compatibility
• Automation system integration
• Power and control connections
• Installation space requirements

Special Features of Tanış Eklus Systems

Durable and Long-Lasting Design

Robust structure suitable for industrial conditions:

• High-quality materials
• Corrosion-resistant surface coatings
• Lubricated bearing systems
• Dust-proof motor housings

Flexible and Modular Structure

Flexible design adapting to different needs:

• Modular components
• Adjustable parameters
• Easy expansion capability
• Options in different sizes

Easy Maintenance and Service

Long life with minimum maintenance requirement:

• Easy access points
• Quick parts replacement
• Automatic lubrication systems
• Condition monitoring sensors

Smart Control System

Modern automation features:

• PLC control system
• Touch panel interface
• Remote monitoring capability
• Alarm and warning systems

Installation and Commissioning

Quick and Easy Assembly

Installation process of eklus systems:

• Minimal preliminary preparation work
• Easy assembly with standard connections
• Quick calibration and adjustment
• Short commissioning time

Integration to Existing Systems

• Retrofit solutions available
• Compatibility with adapter parts
• Integration with minimum modification
• Installation without production interruption

Maintenance and Service Services

Regular Maintenance Program

For optimum performance of eklus systems:

• Daily controls: Brush condition, vibration
• Weekly maintenance: Lubrication, cleaning
• Monthly maintenance: Bearing control, adjustment controls
• Annual maintenance: Comprehensive control, calibration

Spare Parts and Support

With Tanış A.Ş. guarantee:

• Original spare parts
• Fast supply service
• Technical support line
• Expert service team

Economic Advantages and Investment Return

Initial Investment and Return

Economic evaluation of eklus system investment:

• Short payback period
• Labor savings
• Extended sieve life
• Productivity increase

Operating Cost Savings

• Energy efficiency
• Reduced maintenance cost
• Minimized downtime
• Quality improvement

Frequently Asked Questions

Which sieve types can eklus system be applied to?

Our eklus systems can be adapted to all sieve types including plansifter sieves, purifier sieves, vibrating sieves, and control sieves. Special brush designs are available for each sieve type.

Is it necessary to stop production for installation?

Installation during planned maintenance periods minimizes production interruption. In some cases, installation on live lines is also possible.

How often is maintenance required?

Under normal conditions, monthly controls are sufficient. In heavy usage, maintenance frequency can be increased. Automatic lubrication system reduces maintenance requirements.

Can it be applied to my existing sieves?

Yes, with our retrofit solutions, eklus system can be added to existing sieves. Appropriate solution is recommended after technical survey.

Airlock: Critical Equipment for Flour Mills and Grain Processing Facilities

Airlock is critical equipment that ensures continuous material flow in flour mills, grain processing facilities, and industrial production lines. Airlock systems developed with Tanış A.Ş.’s years of experience guarantee reliable operation of pneumatic conveying lines in your mill facilities.

What is an Airlock and How Does it Work?

Airlock (rotary airlock) is a rotary valve system that controls pressure difference in pneumatic conveying systems and ensures continuous material flow. This equipment plays a critical role especially in conveying flour, semolina, bran, and other powder materials, allowing material passage while maintaining system pressure.

Working Principle

The airlock system transfers material in a controlled manner through vanes within the rotor:

1. Material falls into rotor chambers from upper inlet flange
2. With rotor rotation, material is carried to lower outlet flange
3. Each rotor chamber receives and delivers material during one complete rotation
4. During this process, system pressure is maintained and air leakage is prevented

Features of Tanış Airlock Systems

Durable Design and Material Quality

Tanış A.Ş.’s airlock systems are designed to withstand harsh industrial conditions:

• High-quality cast body structure
• Precisely machined rotor and vanes
• Long-lasting bearing systems
• Corrosion-resistant surface coating

Various Capacity Options

Airlock solutions in capacity ranges suitable for different facility needs:

• Compact models for small-scale facilities
• Standard systems for medium-capacity mills
• High-capacity solutions for large-scale industrial facilities

Easy Maintenance and Service

Our airlock systems offer long-lasting operation with minimum maintenance requirement:

• Easily accessible service points
• Quick parts replacement capability
• Lubrication system with automatic maintenance
• Wear monitoring system

Application Areas

Flour Mills and Mill Facilities

Airlocks are used at many critical points in mill facilities:

• Pneumatic conveying line inlet and outlet
• Silo filling and emptying systems
• Sifting and cleaning equipment connections
• Bagging line feeding systems

Grain Processing and Storage

• Inter-grain silo transfer
• Loading and unloading systems
• Cleaning line integration
• Waste material discharge systems

Industrial Production Lines

• Food processing facilities
• Chemical industry applications
• Construction materials production
• Plastic granule conveying systems

Considerations in Airlock Selection

Material Properties and Compatibility

Knowing the properties of material to be processed is critical for correct airlock selection:

• Material density and flow characteristics
• Moisture content and stickiness condition
• Abrasive properties and abrasiveness
• Chemical compatibility requirements

System Pressure and Capacity Calculations

• Pneumatic system operating pressure
• Hourly material transfer capacity
• System integration requirements
• Control and automation needs

Tanış Airlock Advantages

Long-Lasting Performance

Long years of uninterrupted operation with quality material and precision manufacturing:

• Minimum wear with long service life
• Durable bearing systems
• Spare parts supply guarantee
• Comprehensive warranty conditions

Energy Efficiency

Low energy consumption with optimized design:

• Efficient motor selections
• Low torque requirements
• Minimum air leakage
• Energy-saving working principle

Easy Integration

Seamless integration into existing systems:

• Standard flange connections
• Flexible mounting options
• Various automation options
• Quick installation capability

Maintenance and Service

Regular Maintenance Program

Recommended maintenance program for efficient operation of airlock systems:

• Daily controls: Oil level, temperature, vibration
• Weekly maintenance: Leak control, cleaning
• Monthly maintenance: Bearing control, oil change
• Annual maintenance: Comprehensive control and calibration

Spare Parts and Support Services

As Tanış A.Ş., we provide comprehensive support for your airlock systems:

• Original spare parts guarantee
• Fast supply chain
• Technical support services
• Remote monitoring options

Frequently Asked Questions

How is airlock capacity determined?

Airlock capacity is determined according to material type, system pressure, and required transfer speed. Our technical team provides free consultancy service to calculate the correct capacity suitable for your facility’s needs.

Which materials is it not suitable for?

Airlocks require special design for very sticky materials, high-temperature products, and corrosive chemicals. Standard models may not be suitable for such applications.

How often should maintenance be done?

Under normal operating conditions, monthly general control and quarterly oil change are recommended. These periods can be shortened in heavy usage.

Insect Killer: Effective Pest Control and Protection System for Flour Mills

Insect killer is an effective pest control system that performs pest insect control and product protection operations in flour mills and grain processing facilities. Insect killer systems designed with Tanış A.Ş.’s advanced pest management technology provide safe protection while offering environmentally friendly solutions for sustainable production.

What is an Insect Killer and Why is it Critically Important?

Insect killer (insect control system) is an integrated protection system that controls pest insects in food processing facilities and prevents product contamination. This equipment is indispensable especially in flour production, grain storage, and food processing processes for product quality and food safety.

Inadequacies of Traditional Pest Control Methods

• Chemical residue risk with food safety problems
• Continuous application requirement with high cost
• Environmental pollution with sustainability issues
• Resistance development with increased ineffectiveness

Advantages of Insect Killer Technology

Modern insect killer systems solve these problems with integrated pest management technology:

• Chemical-free control with safe production
• Continuous protection with effective solution
• Environmentally friendly approach with sustainability
• Long-term effectiveness with economic benefit
• Automatic operation with minimum intervention

Working Principle of Tanış Insect Killer Systems

Integrated Pest Management (IPM) Technology

Our insect killer system provides comprehensive pest control with multiple approach:

1. Monitoring system with pest detection
2. Physical blocking with entry prevention
3. Biological control with natural enemy use
4. Environmentally friendly intervention with targeted application
5. Continuous monitoring with control tracking

Multiple Control Method

• UV light traps with attractive systems
• Pheromone traps with targeted capture
• Air curtain systems with physical barrier
• Ultrasonic devices with repellent effect

Insect Killer System Types and Applications

UV Light Insect Killer Systems

Effective trap systems for light-attracted pests:

• High attractiveness with UV spectrum targeting
• Electric shock system with effective killing
• Silent operation with environmental friendliness
• Easy cleaning with hygienic use

Pheromone Trap Systems

Targeted solutions for specific pests:

• Species-specific pheromone use
• Long-term effectiveness guarantee
• Chemical-free natural attraction system
• Monitoring and capture dual function

Air Curtain Systems

Entry prevention with physical blocking:

• Strong air flow with insect blocking
• Door and window protection systems
• Energy efficient design with economical operation
• Silent operation with comfort

Integrated Pest Control Systems

Combined solutions for comprehensive protection:

• Multiple trap system with wide coverage
• Automatic monitoring with continuous control
• Data logging with performance tracking
• Alarm systems with early warning

Advantages of Insect Killer System

Safe and Environmentally Friendly Protection

Sustainable solution with modern insect control technology:

• No chemical residue with food safety
• Environmentally friendly technologies with sustainability
• Human health protection with safe operation
• No off-target effect with ecological balance

Continuous and Effective Control

Optimized operation for uninterrupted protection:

• 24/7 active protection system
• Automatic operation with continuous effectiveness
• Wide coverage area with full protection
• Long-lasting effectiveness guarantee

Economic and Efficient Operation

Cost-effective pest control:

• Low operating cost with economy
• Minimum maintenance requirement
• Long life with value
• Energy efficient operation with savings

Hygienic and Clean Operation

Clean solution for food safety:

• Clean killing system with hygiene
• Easy cleaning with sanitation
• No odor and noise with comfortable operation
• No visual pollution with aesthetics

Considerations in Insect Killer Selection

Pest Type and Behavioral Characteristics

Recognizing the target pest is critical for correct insect killer selection:

• Pest types and life cycles
• Behavioral patterns and activity times
• Attraction factors and preferences
• Resistance status assessment

Facility Characteristics and Conditions

• Area size and ceiling height
• Ventilation system and air flows
• Light conditions and shaded areas
• Temperature and humidity parameters

Food Safety and Regulations

• HACCP requirements compliance
• Food safety standards
• Environmental regulations compliance
• Audit requirements meeting

Special Features of Tanış Insect Killer Systems

Advanced Technology UV System

Optimized light technology for maximum attractiveness:

• Spectrum optimized UV lamps with superior attractiveness
• Long-lasting LED technology options
• Energy efficient design with low consumption
• Automatic on-off with smart operation

Hygienic Stainless Steel Structure

Clean design for food safety:

• 316L stainless steel body structure
• Corrosion resistant surface treatment
• Easy cleanable smooth surfaces
• FDA approved materials with safety

Smart Monitoring System

Enhanced control with digital tracking:

• Catch counter with performance measurement
• Automatic reporting with documentation
• Remote monitoring with central control
• Trend analysis with optimization

Modular and Flexible Design

Multi-option structure suitable for different needs:

• Options in different sizes
• Wall and ceiling mounting options
• Portable versions
• Expandable system structure

Installation and Commissioning Process

Pest Risk Analysis and Planning

For optimal placement of insect killer system:

• Facility survey and pest risk analysis
• Critical control points determination
• Coverage area calculations
• Placement plan optimization

Professional Installation and Testing

Effective installation with expert team:

• Strategic placement with maximum effect
• Electrical connections and safety tests
• Performance measurement and adjustment optimization
• Operation tests and verification

Training and Documentation

• Usage procedures training
• Maintenance and cleaning methods
• Monitoring system usage
• HACCP documentation support

Maintenance and Service Services

Regular Maintenance Program

For optimal performance of insect killers:

• Weekly controls: Operating status, catch tracking
• Monthly maintenance: Lamp replacement, cleaning operations
• 3-Monthly maintenance: Performance evaluation, optimization
• Annual maintenance: Comprehensive control, system update

Pheromone and Consumable Material Renewal

Regular renewal for continuous effectiveness:

• Pheromone replacement planning
• UV lamp replacement schedules
• Sticky trap renewal
• Cleaning material supply

Performance Monitoring and Reporting

For effectiveness tracking:

• Catch data analysis
• Trend reports preparation
• System optimization recommendations
• HACCP documentation support

Food Safety and Compliance

HACCP Compliance

For food safety standards:

• CCP (Critical Control Point) planning
• Monitoring procedures creation
• Documentation system setup
• Corrective action plans

Audit Preparation

For external audit preparation:

• Pest control documentation
• Performance records keeping
• System effectiveness evidence
• Continuous improvement records

International Standards

Global standards compliance:

• BRC standard requirements
• IFS standard compliance
• AIB standard meeting
• SQF standard support

Economic Advantages and Investment Evaluation

Product Quality and Brand Protection

Quality benefits of insect killer investment:

• Contamination prevention with quality protection
• Brand reputation protection with value
• Customer trust increase with market advantage
• Recall risk reduction with safety

Operating Cost Savings

• Energy efficient operation with low cost
• Long life with value
• Minimum maintenance with economy
• Automatic operation with labor savings

Risk Management and Compliance

• Legal requirements compliance assurance
• Audit success with operational safety
• Insurance discount opportunities
• Export certification support

Application Areas and Sectoral Solutions

Flour and Semolina Mills

• Production area pest control
• Storage areas protection systems
• Packaging line hygienic protection
• Raw material reception area control

Grain Processing Facilities

• Silo and warehouse protection systems
• Cleaning line pest control
• Drying system perimeter protection
• Shipping area final protection

Food Processing Facilities

• Hygienic areas special protection
• Quality control laboratory protection
• Personnel areas comfortable protection
• Guest areas aesthetic protection

Storage and Logistics Centers

• Cold storage special applications
• Dry storage general protection
• Loading areas entry control
• Vehicle garages protection systems

Frequently Asked Questions

Is insect killer harmful in terms of food safety?

Our insect killers work with completely safe technologies. They leave no chemical residue and are designed suitable for food contact surfaces.

Which insect types is it effective against?

Shows broad spectrum effectiveness. Provides effective protection against flour moth, grain beetle, cigarette beetle and other food pests.

How difficult and costly is maintenance?

Requires minimum maintenance. Monthly lamp replacement and simple cleaning operations are sufficient. Economical with low operating cost.

How is it integrated into HACCP system?

Easily integrated into HACCP plan. Can be defined as CCP and monitoring records can be kept automatically.