Puridant Semolina Purifier

All models have the following technical features:

• Stainless steel body structure (AISI 304 quality)
• High-strength special alloy sieve surfaces
• Precisely adjustable air flow control system
• Electronic vibration control
• Touch control panel
• PLC control system and remote access capability
• Automatic cleaning system
• Motors optimized for low energy consumption
• Easily replaceable sieve cassettes

Model Variations and Selection Criteria

Factors to consider when selecting the most suitable Puridant Semolina Purifier model for your facility needs are:

• Facility Capacity: Daily/hourly processing capacity
• Product Diversity: Types of wheat processed and semolina quality requirements
• Space Constraints: Available area size for placement
• Integration Needs: Compatibility requirements with existing system

For large-scale facilities, multiple units can be operated in parallel. Additionally, optional features can be requested for special production needs:

• Additional color sensors
• Extended automation package
• Special alloy sieve surfaces
• High-performance filtration systems

Puridant Effect in Quality Semolina Production

Puridant Semolina Purifier provides direct improvement in basic parameters determining semolina quality. These improvements are critical factors that will affect final product quality especially in pasta and bulgur production.

Main quality improvements provided by our purifier are:

• High Purity Degree: Effective separation of bran particles
• Homogeneous Granulation: Regular distribution of particle size
• Improved Color Profile: Obtaining brighter and more yellow semolina
• Low Ash Content: Optimization of mineral matter ratio
• Reduced Foreign Matter Ratio: Effective elimination of unwanted materials

These improvements provide processing ease in subsequent stages of the production process while also positively affecting appearance, taste, and texture properties of final products.

Quality Parameters and Measurements

The quality performance of Puridant Semolina Purifier is measured by its effect on the following parameters:

Ash Content Control

Ash content, which is around 0.85-0.95% in traditional purifiers, can be reduced to 0.65-0.75% levels with our Puridant system. This improvement is critically important especially in premium pasta production.

Effect on Color Values

The b value (yellowness) on the Minolta scale shows an average increase of 4-6 points. This improvement provides a more vibrant and attractive appearance in final products.

Granulation Profile Improvement

More than 85% of semolina particles remain within the target size range, achieving a homogeneous granulation profile. This homogeneity provides more regular hydration and cooking characteristics in pasta production.

Foreign Matter Separation Performance

Our purifier, supported by visual and electronic inspection systems, provides effective separation of up to 99% of black spots and bran particles. This performance is a fundamental requirement especially for products in high-quality segments.

Application Areas and Industrial Use

Puridant Semolina Purifier can be used in various facilities in the milling sector:

Flour and Semolina Mills

Used as basic purification equipment in integrated mill facilities. It is critically important especially in facilities processing durum wheat to optimize semolina quality.

Pasta Production Facilities

Preferred in pasta factories that include their own semolina production lines to standardize raw material quality. Consistent semolina quality facilitates process control in pasta production.

Bulgur Production Facilities

In quality bulgur production, the semolina purification stage directly affects product color and texture. Puridant Semolina Purifier provides high standards especially in the premium bulgur segment.

Special Purpose Semolina Production Lines

In facilities producing semolina for specific applications such as baby foods, special diet products, and gluten-free products, high hygiene and purity requirements are met with Puridant.

Integration and Facility Compatibility

Puridant Semolina Purifier can be easily integrated into existing production lines thanks to its modular structure. Its compact design provides efficient use even in facilities with limited space.

Integration advantages:

• Standard connection points compatible with existing equipment
• Compact structure offering flexible placement options
• Design requiring minimal infrastructure modification
• Quick adaptation with operator-friendly interface
• Installation opportunity with minimum interruption in production line

Installation and Commissioning

The installation and commissioning process of Puridant Semolina Purifier is critically important for obtaining maximum performance from the system. This process consists of the following stages:

1. Site Survey and Planning

   • Facility measurements and layout planning
   • Determination of infrastructure requirements
   • Creation of installation schedule

2. Infrastructure Preparation

   • Preparation of foundation and mounting points
   • Arrangement of electrical and pneumatic connections
   • Preparation of dust collection system

3. Assembly and Mechanical Installation

   • Equipment placement and fixing
   • Making inlet-outlet connections
   • Assembly of sieve and air channel systems

4. Electrical and Automation Connections

   • Control panel installation
   • Sensor and motor connections
   • PLC programming and network integration

5. Commissioning and Calibration

   • Initial startup tests
   • Air flow and vibration optimization
   • Product flow rate adjustments

6. Operator Training

   • User manual and operation procedures
   • Maintenance routines training
   • Troubleshooting techniques

Tanış A.Ş. expert team provides on-site support at every stage of the installation process, guaranteeing optimal performance of the equipment.

Maintenance and Service Requirements

Puridant Semolina Purifier requires minimum maintenance. However, following regular maintenance procedures is important for continuous optimum performance:

Daily Maintenance Operations

• Visual inspection and cleaning
• Sieve surface control
• Air pressure and flow control
• Feeding system control

Weekly Maintenance Operations

• Sieve cleaning
• Air channel control
• Vibration motor control
• Sensor and detector cleaning

Monthly Maintenance Operations

• Comprehensive sieve control and replacement if necessary
• Bearing control
• Electrical connection control
• Air tightness control

Spare parts and consumables are continuously kept in stock by Tanış A.Ş. and shipping guarantee within 24 hours is offered.

Economic Advantages and Efficiency

Puridant Semolina Purifier offers long-term economic advantages:

Effect on Operating Costs

Puridant, which offers 15-20% lower operating costs compared to traditional purifiers, provides savings especially in the following areas:

• Low electricity consumption
• Reduced maintenance needs
• Longer equipment life
• Less spare parts replacement

Energy Consumption Optimization

Energy-efficient motor and drive system provides energy savings up to 25% compared to traditional systems. Smart power management automatically adjusts energy consumption according to load changes.

Labor Savings

Automatic control system and easy maintenance features reduce operator intervention needs. Digital monitoring and reporting tools facilitate process tracking, ensuring efficient workforce utilization.

Efficiency Increase and Waste Reduction Potential

Precision separation technology minimizes product waste, optimizing raw material use. An average 3-5% waste reduction creates significant economic value in high-capacity facilities.

Why Should Puridant Semolina Purifier Be Preferred?

Competitive Advantages

• Superior Purification Performance: 30% more effective purification compared to traditional purifiers
• Optimized Energy Consumption: Reduced operating costs with energy efficiency
• High Automation Level: Continuous and consistent performance with minimal operator intervention
• Compact Design: Maximum efficiency with minimum space requirement
• Flexible Capacity Options: Suitable model alternatives for facilities of different scales

Tanış A.Ş. Assurance and Expertise

With over 40 years of sector experience, Tanış A.Ş. is Turkey’s leading manufacturer in milling equipment. Puridant Semolina Purifier is the product of this deep expertise and continuous R&D studies.

Assurances provided by our company:

• ISO 9001 and ISO 22000 (Food Safety) certifications
• CE and ATEX compliant product design
• 2-year warranty on all equipment
• 5-year spare parts guarantee on critical parts

After-Sales Support Services

As Tanış A.Ş., we offer comprehensive technical support to our customers who prefer our equipment:

• 24/7 technical support line
• On-site service guarantee within 48 hours
• Remote fault diagnosis and solution support
• Regular maintenance and performance optimization services
• Operator training programs

Frequently Asked Questions

What is the assembly time of Puridant Semolina Purifier?

Depending on the facility condition, assembly and commissioning operations are completed within an average of 3-5 days.

How should I select the capacity of semolina purifier?

Selecting a capacity approximately 10-15% above your mill’s daily production capacity is recommended for optimum performance.

How is spare parts availability?

All critical spare parts are continuously kept in stock by Tanış A.Ş. and shipping guarantee within 24 hours is provided.

Can I integrate it into my existing system?

Puridant Semolina Purifier can be integrated into most existing mill systems with minimal modification thanks to its modular structure.

What is the warranty period?

All Puridant Semolina Purifiers come with a 2-year warranty. Optionally, the warranty period can be extended up to 5 years.