Mill investments require significant capital as a strategic part of the food supply chain. The selection of the right investment model and financing strategy directly affects the project’s success and long-term profitability. As Tanış A.Ş., with our over 60 years of experience, we offer comprehensive solutions for planning, financing, and optimizing mill investments.
New Facility Establishment Investments
Greenfield new facility investments have the following characteristics:
Advantages:
Modern technology and optimum facility design
Flexibility in capacity and future expansion planning
Energy-efficient systems integration
Optimum process flow and layout
Challenges:
High initial capital requirement
Longer project duration and commissioning process
Market creation and customer portfolio development
Risk of operational experience deficiency
Phased investment planning and comprehensive feasibility studies are critically important in new facility investments.
Modernization of existing facilities provides lower investment amounts and faster returns:
Modernization Strategies:
Renewal of key equipment
Increasing automation level
Transition to energy-efficient systems
Quality control systems improvement
Capacity Expansion Approaches:
Gradual increase based on bottleneck analysis
Efficiency increase through process optimization
Shift system optimization
Storage and logistics capacity expansion
Typical payback period in modernization projects varies between 2–5 years.
Acquiring an existing mill operation provides rapid market entry:
Evaluation Criteria:
Facility age, technology level, and condition
Capacity and capacity utilization rate
Customer portfolio and market position
Operational efficiency and profitability
Valuation Approaches:
Discounted cash flow method
EBITDA multiple (typically 5–7x)
Net asset value and replacement cost
Market comparison analysis
Comprehensive due diligence should be conducted during the acquisition process.
Strategic partnerships create synergy while reducing capital needs:
Partnership Models:
Vertical integration with raw material suppliers
Cooperation with technology providers
Horizontal cooperation with complementary product manufacturers
International partnerships (market access/technology)
Structuring Elements:
Capital and risk sharing
Management and decision mechanisms
Technology and know-how transfer
Exit strategies
Equity Financing and Capital Structuring
Equity-Debt Balance:
Sector average: 30–40% equity, 60–70% debt
High equity: Low financial risk, low leverage
High debt: High financial risk, high leverage
Capital Structuring Strategies:
Capital increase and new partner acquisition
Mezzanine financing (intermediate capital)
Phased capital commitment
Structure optimizing equity profitability
Equity cost (expected return) is typically between 15–25% annually.
Investment Loan Characteristics:
Term: 5–10 years
Grace Period: 6–12 months
Collateral: Project assets, mortgages, guarantees
Financial Covenants: DSCR (min. 1.3x), debt/EBITDA ratio
Project Finance:
Limited recourse or non-recourse financing
Cash flow-based lending
Comprehensive technical and financial evaluation
Suitable for projects over 10 million Euros
Leasing Advantages:
Low initial cash requirement (0–25% down payment)
Off-balance sheet financing opportunity
VAT advantage and tax benefits
Equipment-focused collateral structure
Financial vs. Operational Leasing:
Financial Leasing: 4+ years, ownership at end
Operational Leasing: 2–4 years, off-balance sheet
Sale and Leaseback:
Used to create working capital by selling and leasing existing equipment.
Alternative Financing Sources
Supplier Financing:
Deferred payment plans
Supplier credits
Export credit agency (ECA)
Tripartite structure: Buyer-Seller-Bank
Other Alternatives:
Mezzanine
Private equity
Venture capital
Development banks
Integration of Government Incentives and Grants
Investment Incentive Certificate and Scope
Basic Incentive Elements:
VAT Exemption: 18%
Customs Duty Exemption: 2–5%
Tax Reduction: 15–50%
Insurance Premium Employer Share Support: 2–12 years
Interest Support
Investment Site Allocation
Higher support in Regions 4–6.
IPARD Support:
Grant Rate: 40–50%
Scope: Machinery, construction, consulting
Max: €1.5M
42 provinces
Other Support:
Rural Dev. Investments
Cooperative support
Development agency calls
Energy Efficiency Support:
VAP Projects: Up to 30%
Efficient motor/equipment
KOSGEB support
Renewable Support:
Solar, biomass
Green loans
Carbon reduction
Green deal
R&D and Innovation Support
TÜBİTAK:
1501, 1507, 1511 Programs
KOSGEB:
R&D and Innovation
KOBIGEL
Strategic Product
Investment Feasibility Analysis Methodology
Market Analysis:
Size, competition, prices, strategy
Technical Feasibility:
Capacity, tech, site, infra
Financial Feasibility:
Budget, costs, revenues, cash flow
Investment Return Analysis
Payback Period:
Simple & Discounted
Benchmark: 4–7 years
Net Present Value (NPV):
Discounted future cash
Positive → value
Internal Rate of Return (IRR):
Project return rate
Target: 15–20%
Profitability Index:
NPV / Initial Investment
Sensitivity Analysis and Risk Assessment
Scenario Analyses:
Optimistic/Base/Pessimistic
Critical Factors:
Raw material, sales price, capacity, FX
Risk Mitigation:
Phased investments
Supply contracts
Hedging
Working capital
Calculation:
Net Need = Inventory + Receivables – Payables
Cash Flow Optimization:
Faster turnover
Shorter collection
Longer terms
Seasonal planning
Working capital = ~15–25% of total investment.
Cost Optimization Strategies
Design Optimization
Value Engineering:
Function analysis
Cost vs. value
Construction:
Modular/prefab
Efficient layout
Equipment:
Standard vs. custom
TCO analysis
Scalability
Benefits:
Lower initial cost
Market-aligned growth
Phase Planning:
Core capacity
Expansion
Product diversification
Integration
Scalable Design:
Expansion area
Upgradeable equipment
Energy:
Efficient drives
Recovery systems
Lighting & HVAC
Labor:
Workflow
Training
Maintenance:
Predictive systems
Spare parts standardization
Procurement Strategies
Approaches:
Turnkey vs. piecemeal
Local-import mix
Timing:
FX strategy
Seasonal pricing
Supplier Relations:
Volume discounts
Long-term contracts
Customized Financing Packages
Manufacturer Financing:
Deferred, ECA-supported
Integrated Packages:
Installation + training + warranty
Performance-Based Financing
Models:
Efficiency-based repayment
Risk-sharing
Digital Transformation Financing
Digital:
Subscription, SaaS
Cloud-based
Support:
Smart grants
Innovation loans
Sustainability Financing
Green Financing:
Loans, bonds, carbon credits
ESG:
Environmental & social fund access
Our Investment Consulting Services
Feasibility
Structuring
Scenario analysis
Strategic planning
Financing Solutions and Incentive Consulting
Financing options
Incentive guidance
Bank communication
Our Cost Optimization Approach
Design & ops optimization
Equipment consulting
TCO evaluation
Turnkey Solutions
Project + finance
Business partner leverage
Flexible terms
Frequently Asked Questions
Typically 4–7 years; modernization: 2–5, greenfield: 5–8.
Depends on cash flow, taxes, equipment life.
30–40% equity + 60–70% debt; leasing + incentives often combined.
Inventory + Receivables – Payables; ~15–25% of total investment.
Conclusion and Calls to Action
The right investment and financing strategy is the foundation of long-term mill success. Tanış A.Ş. offers expert support from feasibility to financing and optimization.
Free Feasibility: Initial evaluation
Consulting Services: Full-cycle guidance
Financing Consulting: Tailored models
Cost Optimization: Minimize investment & OPEX