Carousel Type Packaging

Multi-Station Working System

• Bag hanging station with automatic placement
• Filling station with precise product transfer
• Weight control with weight verification
• Sealing station with professional finishing

Carousel Type Packaging System Types and Applications

Flour Packaging Carousel System

Specially designed packaging solutions for flour mills:

• Dust tightness with clean packaging
• Antistatic system with adhesion prevention
• Air intake system with smooth filling
• Precise weighing with standard weight

Semolina and Bulgur Packaging System

Optimized packaging for crushed products:

• Special design for granular product flow
• Controlled pouring with shape protection
• Fast flow with high capacity
• Quality protection with long shelf life

Multi-Product Packaging System

Flexible solutions for different product types:

• Fast product change with multi-purpose use
• Adjustable dosing system
• Compatibility for different bag sizes
• Recipe system with automatic settings

High-Capacity Industrial System

High performance for large production facilities:

• Dual line operation with maximum capacity
• Continuous operation capability
• Minimum downtime with efficiency
• Integrated control system with coordination

Advantages of Carousel Type Packaging System

High Packaging Speed

Superior efficiency with modern carousel technology:

• High packages/minute capacity
• Uninterrupted operation with continuous production
• Fast product change with flexibility
• Optimal cycle time with maximum yield

Precise Dosing and Quality

Perfect dosing control with:

• Electronic weighing system with precision
• Weight tolerance minimum deviation
• Automatic calibration with consistency
• Rejection system with faulty package sorting

Fully Automatic Operation

Maximum production with minimum workforce:

• Automatic bag hanging with labor savings
• Programmable control with easy operation
• Alarm systems with error notification
• Statistical reporting with tracking

Professional Package Quality

Superior appearance for brand image:

• Standard package shape with neat appearance
• Clean sealing with professional finishing
• Label application options
• Quality stamp with confidence

Considerations in Carousel Type Packaging Selection

Product Characteristics

Product characteristics evaluation for correct carousel system selection:

• Product type and flow properties
• Dust ratio and stickiness
• Density and bulk weight
• Moisture content and storage conditions

Packaging Requirements

• Package sizes and weight ranges
• Packaging speed expectations
• Working hours and shift numbers
• Product variety and change frequency

Production Conditions and Infrastructure

• Installation area dimensions
• Electrical and air infrastructure requirements
• Environmental conditions (temperature, humidity, dust)
• Integration requirements

Special Features of Tanış Carousel Type Packaging Systems

Advanced Technology Control System

Smart automation for maximum efficiency:

• PLC-based control system
• HMI touch screen interface
• Recipe management with easy settings
• Data logging and reporting system

Precise Weighing and Dosing

For perfect weight control:

• Load cell based weighing system
• Double control with error prevention
• Automatic zeroing with calibration
• Statistical control with quality tracking

Durable Machine Construction

Robust structure for industrial use:

• Steel construction with durability
• Corrosion resistant surface coatings
• Precision workmanship with long life
• Quality components with reliable operation

User-Friendly Design

Ergonomic features for easy use:

• Easy access covers for maintenance
• Visual control panel for monitoring
• Quick adjustment change capability
• Safety systems with protection

Installation and Commissioning Process

Detailed Engineering and Planning

For optimal installation of carousel system:

• Facility survey and capacity analysis
• Layout design and optimization
• 3D modeling with visualization
• Detail engineering drawings

Professional Installation and Commissioning

Safe installation with expert team:

• Precise assembly with correct installation
• Electrical and automation connections
• Calibration and test work
• Performance optimization settings

Comprehensive Training and Commissioning

• Operator training programs
• Maintenance personnel technical training
• System documentation delivery
• Warranty process initiation

Maintenance and Service Services

Regular Maintenance Program

For optimal performance of carousel systems:

• Daily controls: Operating parameters, visual inspection
• Weekly maintenance: Weighing calibration, cleaning controls
• Monthly maintenance: Mechanical controls, lubrication operations
• 3-Monthly maintenance: Comprehensive control, setting optimization

Precise Weighing System Maintenance

Special maintenance for correct dosing:

• Calibration controls regularly
• Load cell cleaning and protection
• Electronic system controls
• Software updates tracking

Spare Parts and Technical Support

For uninterrupted operation:

• Original spare parts supply
• Fast intervention service
• Remote support capabilities
• Preventive maintenance programs

Automation and Digitalization Features

Smart Control System

With Industry 4.0 technology:

• SCADA integration with central control
• Remote monitoring and control capability
• Production reporting automatic
• Fault diagnosis system with fast intervention

Data Management and Reporting

With digital tracking system:

• Production data automatic recording
• Quality reports automatic generation
• Performance analyses with optimization
• Traceability with product tracking

Integration Capabilities

Connection with existing systems:

• ERP systems integration
• Quality control systems connection
• Warehouse management systems coordination
• Production planning synchronization

Economic Advantages and Investment Evaluation

High Return on Investment

Economic benefits of carousel system investment:

• Fast amortization period
• Labor cost savings
• Production capacity increase
• Quality improvement with value increase

Operating Cost Optimization

• Energy efficiency with savings
• Minimum waste ratio with economy
• Fast production with capacity increase
• Quality package with customer satisfaction

Competitive Advantage

• Fast delivery capability
• Standard quality with reliability
• Low cost with price advantage
• Professional appearance with brand value

Application Areas and Sectoral Solutions

Flour and Semolina Mills

• Type flour packaging services
• Semolina and bulgur packaging systems
• Special product packaging solutions
• Private label production support

Grain Processing Facilities

• Rice packaging systems
• Legume products packaging
• Mixed product packaging solutions
• Organic product special packaging

Food Processing Facilities

• Powder products packaging systems
• Mixture products packaging
• Functional food packaging
• Diet products special packaging

Contract Packaging Services

• Contract packaging services
• Special label applications
• Different weights with flexibility
• Fast project solutions

Frequently Asked Questions

Which package sizes does the carousel system support?

Our carousel systems can package in wide size range. Suitable models are available for variable package sizes from 500g to 50kg.

What is the packaging speed?

Depending on package size and product type, it can work at dozens of packages per minute speed. High daily capacity is achieved with continuous operation.

Is fast change possible for different products?

With recipe system, switching between different products can be done within minutes. Fast product change is achieved with automatic settings.

How is quality control ensured?

Each package is controlled with precise weighing system. Out-of-tolerance packages are automatically separated and quality standards are continuously maintained.

Why Tanış Carousel Type Packaging System?

Proven Technology and Experience

• Years-tested technology
• Hundreds of successful installation references
• Continuous development work
• Industry leader position with expert solutions

Advanced Technology and Innovation

• Latest technology automation systems
• Digital solutions with smart production
• Industry 4.0 compatible systems
• Continuously updated software technology

Comprehensive Service Approach

• Turnkey project solutions
• Professional installation guarantee
• Comprehensive training programs
• Long-term technical support

Strong Service and Support Network

• Turkey-wide fast service
• 24/7 technical support line
• Expert technician staff
• Original spare parts guarantee

Technical Specifications

Standard System Features

• Control System: PLC-based automation
• Weighing System: Load cell technology
• Carousel System: Servo motor driven
• Construction: Steel body structure

Custom Options on Request

• Different station numbers with capacity increase
• Special product type-specific modifications
• ATEX compliant explosion protection versions
• Stainless steel hygienic design options

Tanış A.Ş. guarantee for high-capacity and quality packaging – choose our carousel type packaging systems. For automatic production and maximum efficiency, contact us today.