Box Magnet

Box Magnet: Metal Separation and Safety for Flour Mills

Box magnet is a high-performance magnetic system that provides compact metal separation and product safety in flour mills and grain processing facilities. Box magnet systems designed with Tanış A.Ş.’s advanced magnetic technology provide easy installation with practical solutions while ensuring great protection in small spaces.

Chute Type Box Magnet

Integrated solutions for duct and channel systems:

  • Special-shaped duct designs
  • Flow direction with maximum contact
  • Low profile with narrow space installation
  • Modular structure with flexible configuration

Portable Box Magnet

Portable solutions for manual use:

  • Hand-portable lightweight structure
  • Quick installation with temporary protection
  • Emergency intervention ready system
  • Multiple use capability

Advantages of Box Magnet System

Compact and Efficient Design

Space saving with modern box magnet technology:

  • Small size with big performance
  • Lightweight structure with easy installation
  • Flexible mounting options
  • Minimum space requirement

Powerful Metal Separation Capacity

High performance for effective protection:

  • Powerful neodymium magnets with superior holding
  • Wide capture area with full coverage
  • High gradient with small particle separation
  • Continuous performance with reliable operation

Easy Installation and Maintenance

User-friendly features for practical operation:

  • Simple assembly with fast installation
  • Standard connections with easy integration
  • Quick cleaning with minimum downtime
  • Low maintenance requirement with economical operation

Economic Investment Alternative

For cost-effective solution:

  • Low initial investment cost
  • Minimum installation expense
  • Long life with value
  • Quick amortization with profitability

Considerations in Box Magnet Selection

Application Type and Mounting Location

Usage conditions evaluation for correct box magnet selection:

  • Flow type (gravity, conveyor, pneumatic)
  • Mounting position and area constraints
  • Access possibilities for maintenance
  • Environmental conditions assessment

Product Characteristics

  • Product type and specific gravity
  • Flow rate and flow amount
  • Particle size distribution
  • Moisture and temperature conditions

Metal Contamination Profile

  • Ferrous metal types and sizes
  • Expected contamination level
  • Critical capture requirements
  • Cleaning frequency expectations

Special Features of Tanış Box Magnet Systems

High-Performance Neodymium Technology

Strongest magnet selection for maximum efficiency:

  • N52 class neodymium magnets
  • High magnetic field density
  • Long-lasting performance guarantee
  • Temperature stability with consistent operation

Hygienic Stainless Steel Structure

Clean design for food safety:

  • 316L stainless steel body material
  • Corrosion resistant surface treatment
  • Food grade material certificates
  • Smooth surfaces with easy cleaning

Modular and Flexible Configuration

Multi-option structure suitable for different needs:

  • Options in variable sizes
  • Different magnet arrangements
  • Special adapters with integration
  • Series connection possibilities

User-Friendly Features

Practical details for easy operation:

  • Quick-opening cleaning covers
  • Visual control possibilities
  • Easy carrying handles
  • Assembly markings with correct installation

Installation and Commissioning Process

System Analysis and Selection

For optimal determination of box magnet system:

  • Application conditions detailed analysis
  • Magnetic power requirement calculation
  • Size and capacity optimization
  • Installation location planning

Fast and Easy Installation

Commissioning in minimum time:

  • Simple assembly procedures
  • Standard connections with easy integration
  • Fast commissioning processes
  • Immediately operational state

Training and Documentation

  • Usage procedures training
  • Cleaning methods instruction
  • Safety rules information
  • Technical documentation delivery

Maintenance and Service Services

Simple Maintenance Routines

For optimal performance of box magnets:

  • Daily controls: Visual inspection, metal accumulation control
  • Weekly maintenance: Metal cleaning, surface control
  • Monthly maintenance: Magnetic power control, connection control
  • Six-monthly maintenance: General control, performance test

Cleaning Procedures

For effective and safe cleaning:

  • Metal removal techniques
  • Hygienic cleaning methods
  • Safety precautions application
  • Cleaning frequency optimization

Performance Monitoring

Continuous efficiency tracking:

  • Magnetic field measurements
  • Capture efficiency control
  • Wear tracking with life estimation
  • Optimization recommendations presentation

Safety and Quality Standards

Magnetic Safety Precautions

Critical applications for safe use:

  • Strong magnetic field warning labels
  • Pacemaker user safety distances
  • Metal object safety protocols
  • Employee safety training programs

Food Safety Compliance

Standard compliance for hygienic production:

  • FDA approved material use
  • HACCP compliant design features
  • Food contact certificates
  • Hygiene standards compliance

International Certificates

For quality assurance:

  • ISO 9001 quality management system
  • CE marking with European compliance
  • Food safety certificates
  • ATEX compliance options

Economic Advantages and Investment Evaluation

Low Investment Cost

Economic benefits of box magnet investment:

  • Lowest initial investment option
  • Fast installation with low assembly cost
  • Minimum infrastructure requirement
  • Immediate benefit opportunity

Operating Cost Advantages

  • No electricity consumption (passive system)
  • Minimum maintenance cost
  • Long life with value
  • Minimum spare parts requirement

Productivity and Quality Increase

  • Fast investment return
  • Equipment protection with great savings
  • Product quality increase
  • Customer satisfaction with market advantage

Application Areas and Sectoral Solutions

Flour and Semolina Mills

  • Silo bottom metal separation
  • Pre-packaging final control
  • Shipping line security control
  • Laboratory samples cleaning

Grain Processing Facilities

  • Cleaning line outlet control
  • Storage system inlet protection
  • Crushing system pre-separation
  • Quality control point usage

Feed Mills

  • Raw material reception system protection
  • Pre-mixing final control
  • Pellet production inlet protection
  • Shipping quality control

Food Processing Facilities

  • Raw material preparation safety
  • Production line intermediate controls
  • Pre-packaging final control
  • Quality assurance points

Frequently Asked Questions

What sizes of metal can box magnet capture?

Box magnets can capture ferrous metal particles of all sizes starting from micron level. Even very small metal pieces are effectively held with powerful neodymium magnets.

How long does installation take?

Thanks to simple assembly design, installation can be completed within hours. Standard connections and easy assembly system provide fast commissioning.

How difficult is maintenance?

Box magnets require minimum maintenance. Cleaning is simple with easy-opening covers and electrical maintenance is not required.

How is it integrated into existing system?

Thanks to flexible design, it can be easily adapted to existing systems. Integration is seamless with special adapters and modular structure.

Why Tanış Box Magnet System?

Proven Compact Solution

  • Years-tested compact design
  • Thousands of successful installation experience
  • Continuously developed technology
  • Industry standard quality

Superior Quality and Performance

  • Strongest neodymium magnet technology
  • Stainless steel hygienic structure
  • Long-lasting construction
  • Guaranteed performance with reliability

Economic and Practical Solution

  • Most affordable metal separation option
  • Fast installation with low cost
  • Easy maintenance with economical operation
  • High efficiency with quick return

Comprehensive Technical Support

  • Expert engineer consultancy
  • Fast technical support service
  • Professional installation guarantee
  • Long-term service support

Technical Specifications

Standard Design Features

  • Magnet Type: N52 class neodymium magnets
  • Body Material: 316L stainless steel
  • Cleaning System: Quick-opening covers
  • Mounting Type: Multi-option connections

Custom Options on Request

  • Different size and capacity options
  • High temperature application special materials
  • ATEX compliant explosion protection versions
  • Automatic cleaning system options

Choose our box magnet systems with Tanış A.Ş. guarantee for compact and effective metal protection solution. For economic investment and high performance, contact us today.