Box Magnet
Box Magnet: Metal Separation and Safety for Flour Mills
Box magnet is a high-performance magnetic system that provides compact metal separation and product safety in flour mills and grain processing facilities. Box magnet systems designed with Tanış A.Ş.’s advanced magnetic technology provide easy installation with practical solutions while ensuring great protection in small spaces.
Box magnet (box magnet) is a magnetic protection system designed in compact box form that separates ferrous metal particles with powerful neodymium magnets. It is an indispensable equipment especially in flour production, grain processing, and free flow applications, offering a combination of space saving and high performance.
- Large installation area requirement
- Complex assembly processes
- High-cost system requirements
- Maintenance difficulty with operational problems
Advantages of Box Magnet Technology
Modern box magnet systems solve these problems with compact design and powerful magnetic field:
- Small area requirement with flexible installation
- Simple assembly with fast commissioning
- Economic solution with reasonable investment
- Easy maintenance with practical operation
- High efficiency with reliable protection
Compact Magnetic Field Technology
Our box magnet system provides effective metal separation with concentrated magnetic field:
- Product flow passes through the box magnet
- Powerful magnetic field attracts ferrous metals
- Metal particles are held on magnet surface
- Clean product exits from outlet
- Collected metals are removed during cleaning
Optimized Box Geometry
- Maximum contact surface with effective separation
- Uniform magnetic field distribution
- Minimal pressure loss with flow protection
- Compact size with space saving
Gravity Feed Box Magnet
Vertical mounting solutions for free flow systems:
- Ideal for silo bottom applications
- Suitable for bin and bunker outlets
- Natural flow with uninterrupted operation
- Capacious design for high flow rates
Under-Conveyor Box Magnet
Under-mounting options for belt conveyor systems:
- Easy adaptation to existing conveyors
- Continuous flow with constant protection
- Adjustable distance with optimal performance
- Compact design with space saving
Chute Type Box Magnet
Integrated solutions for duct and channel systems:
- Special-shaped duct designs
- Flow direction with maximum contact
- Low profile with narrow space installation
- Modular structure with flexible configuration
Portable Box Magnet
Portable solutions for manual use:
- Hand-portable lightweight structure
- Quick installation with temporary protection
- Emergency intervention ready system
- Multiple use capability
Advantages of Box Magnet System
Compact and Efficient Design
Space saving with modern box magnet technology:
- Small size with big performance
- Lightweight structure with easy installation
- Flexible mounting options
- Minimum space requirement
Powerful Metal Separation Capacity
High performance for effective protection:
- Powerful neodymium magnets with superior holding
- Wide capture area with full coverage
- High gradient with small particle separation
- Continuous performance with reliable operation
Easy Installation and Maintenance
User-friendly features for practical operation:
- Simple assembly with fast installation
- Standard connections with easy integration
- Quick cleaning with minimum downtime
- Low maintenance requirement with economical operation
Economic Investment Alternative
For cost-effective solution:
- Low initial investment cost
- Minimum installation expense
- Long life with value
- Quick amortization with profitability
Considerations in Box Magnet Selection
Application Type and Mounting Location
Usage conditions evaluation for correct box magnet selection:
- Flow type (gravity, conveyor, pneumatic)
- Mounting position and area constraints
- Access possibilities for maintenance
- Environmental conditions assessment
Product Characteristics
- Product type and specific gravity
- Flow rate and flow amount
- Particle size distribution
- Moisture and temperature conditions
Metal Contamination Profile
- Ferrous metal types and sizes
- Expected contamination level
- Critical capture requirements
- Cleaning frequency expectations
Special Features of Tanış Box Magnet Systems
High-Performance Neodymium Technology
Strongest magnet selection for maximum efficiency:
- N52 class neodymium magnets
- High magnetic field density
- Long-lasting performance guarantee
- Temperature stability with consistent operation
Hygienic Stainless Steel Structure
Clean design for food safety:
- 316L stainless steel body material
- Corrosion resistant surface treatment
- Food grade material certificates
- Smooth surfaces with easy cleaning
Modular and Flexible Configuration
Multi-option structure suitable for different needs:
- Options in variable sizes
- Different magnet arrangements
- Special adapters with integration
- Series connection possibilities
User-Friendly Features
Practical details for easy operation:
- Quick-opening cleaning covers
- Visual control possibilities
- Easy carrying handles
- Assembly markings with correct installation
Installation and Commissioning Process
System Analysis and Selection
For optimal determination of box magnet system:
- Application conditions detailed analysis
- Magnetic power requirement calculation
- Size and capacity optimization
- Installation location planning
Fast and Easy Installation
Commissioning in minimum time:
- Simple assembly procedures
- Standard connections with easy integration
- Fast commissioning processes
- Immediately operational state
Training and Documentation
- Usage procedures training
- Cleaning methods instruction
- Safety rules information
- Technical documentation delivery
Maintenance and Service Services
Simple Maintenance Routines
For optimal performance of box magnets:
- Daily controls: Visual inspection, metal accumulation control
- Weekly maintenance: Metal cleaning, surface control
- Monthly maintenance: Magnetic power control, connection control
- Six-monthly maintenance: General control, performance test
Cleaning Procedures
For effective and safe cleaning:
- Metal removal techniques
- Hygienic cleaning methods
- Safety precautions application
- Cleaning frequency optimization
Performance Monitoring
Continuous efficiency tracking:
- Magnetic field measurements
- Capture efficiency control
- Wear tracking with life estimation
- Optimization recommendations presentation
Safety and Quality Standards
Magnetic Safety Precautions
Critical applications for safe use:
- Strong magnetic field warning labels
- Pacemaker user safety distances
- Metal object safety protocols
- Employee safety training programs
Food Safety Compliance
Standard compliance for hygienic production:
- FDA approved material use
- HACCP compliant design features
- Food contact certificates
- Hygiene standards compliance
International Certificates
For quality assurance:
- ISO 9001 quality management system
- CE marking with European compliance
- Food safety certificates
- ATEX compliance options
Economic Advantages and Investment Evaluation
Low Investment Cost
Economic benefits of box magnet investment:
- Lowest initial investment option
- Fast installation with low assembly cost
- Minimum infrastructure requirement
- Immediate benefit opportunity
Operating Cost Advantages
- No electricity consumption (passive system)
- Minimum maintenance cost
- Long life with value
- Minimum spare parts requirement
Productivity and Quality Increase
- Fast investment return
- Equipment protection with great savings
- Product quality increase
- Customer satisfaction with market advantage
Application Areas and Sectoral Solutions
Flour and Semolina Mills
- Silo bottom metal separation
- Pre-packaging final control
- Shipping line security control
- Laboratory samples cleaning
Grain Processing Facilities
- Cleaning line outlet control
- Storage system inlet protection
- Crushing system pre-separation
- Quality control point usage
Feed Mills
- Raw material reception system protection
- Pre-mixing final control
- Pellet production inlet protection
- Shipping quality control
Food Processing Facilities
- Raw material preparation safety
- Production line intermediate controls
- Pre-packaging final control
- Quality assurance points
Frequently Asked Questions
What sizes of metal can box magnet capture?
Box magnets can capture ferrous metal particles of all sizes starting from micron level. Even very small metal pieces are effectively held with powerful neodymium magnets.
How long does installation take?
Thanks to simple assembly design, installation can be completed within hours. Standard connections and easy assembly system provide fast commissioning.
How difficult is maintenance?
Box magnets require minimum maintenance. Cleaning is simple with easy-opening covers and electrical maintenance is not required.
How is it integrated into existing system?
Thanks to flexible design, it can be easily adapted to existing systems. Integration is seamless with special adapters and modular structure.
Why Tanış Box Magnet System?
Proven Compact Solution
- Years-tested compact design
- Thousands of successful installation experience
- Continuously developed technology
- Industry standard quality
Superior Quality and Performance
- Strongest neodymium magnet technology
- Stainless steel hygienic structure
- Long-lasting construction
- Guaranteed performance with reliability
Economic and Practical Solution
- Most affordable metal separation option
- Fast installation with low cost
- Easy maintenance with economical operation
- High efficiency with quick return
Comprehensive Technical Support
- Expert engineer consultancy
- Fast technical support service
- Professional installation guarantee
- Long-term service support
Technical Specifications
Standard Design Features
- Magnet Type: N52 class neodymium magnets
- Body Material: 316L stainless steel
- Cleaning System: Quick-opening covers
- Mounting Type: Multi-option connections
Custom Options on Request
- Different size and capacity options
- High temperature application special materials
- ATEX compliant explosion protection versions
- Automatic cleaning system options
Choose our box magnet systems with Tanış A.Ş. guarantee for compact and effective metal protection solution. For economic investment and high performance, contact us today.



