The installation of mill facilities is a comprehensive process that combines modern technology with traditional knowledge accumulation, requiring expertise and precision. Proper planning, professional installation, and systematic commissioning process are critically important for the success and future of your mill investment. As much as quality equipment, the correct installation and configuration of this equipment is also a fundamental requirement for optimum performance and long-term efficiency.
As Tanış A.Ş., with our over 60 years of sector experience, innovative approach, and expert engineering staff, we offer complete turnkey solutions for your mill projects. We manage all processes under one roof, from initial feasibility studies to project design, from equipment supply to installation, from commissioning to operator training.
Tanış A.Ş.’s turnkey services offer an integrated approach covering every phase of your mill project:
Feasibility and Consulting: Investment analysis, capacity planning, location evaluation, and cost-benefit analysis
Architectural and Engineering Design: Building and infrastructure design, machine layout, process flow diagrams, and technical specifications
Equipment Procurement: Supply of mill machinery, conveying systems, automation solutions, and auxiliary equipment
Construction and Infrastructure Services: Foundation work, steel construction, electromechanical infrastructure, and auxiliary facilities
Installation and Assembly: Equipment installation and system integration with professional assembly teams
Commissioning and Testing: Gradual commissioning of systems, performance tests, and optimization
Operator Training: Technical personnel and operator training, operation manuals, and maintenance program preparation
After-Sales Support: Technical support, maintenance contracts, and system updates
We guarantee the success of your investment with a systematic and transparent project methodology:
- Concept and Project Planning
- Analysis of customer needs and expectations
- Determination of project scope and objectives
- Capacity and technology level planning
- Creation of basic project timeline and budget framework
- Feasibility and Detailed Engineering
- Technical feasibility study and cost analysis
- Detailed process design and equipment specifications
- 3D facility modeling and simulation
- Machine layout and infrastructure requirements
- Construction and Infrastructure Work
- Building and foundation designs
- Construction management and supervision
- Electrical, water, compressed air installations
- Steel construction and support structures
- Equipment Manufacturing and Procurement
- Custom equipment design and manufacturing
- Quality component supply through global supplier network
- Quality control and factory tests before shipment
- Logistics management and on-site delivery
- Assembly and Installation
- Professional assembly team management
- Precise installation and alignment of equipment
- Piping, electrical, and automation systems assembly
- On-site quality control and safety inspection
- Commissioning and Testing
- Gradual commissioning of the system
- Performance and capacity tests
- Product quality and mill efficiency tests
- Automation systems configuration and testing
- Training and Delivery
- Operator and maintenance personnel training
- Operation and maintenance documentation
- Warranty coverage and conditions
- Support plan and after-sales services
Advantages of choosing a turnkey project with Tanış A.Ş.:
Single Point of Responsibility: All project responsibility with Tanış A.Ş., including subcontractor coordination and management
Cost Optimization: 10-15% more economical total project cost with integrated solution approach
Rapid Implementation: 20-30% shorter project time with parallel processes and effective coordination
System Compatibility: Perfect integration and smooth operation of all components
High Quality: Comprehensive quality control processes applied at every stage
Lifetime Support: Long-term technical support and modernization services for all systems
Flour Mills
- Wheat cleaning, tempering, and milling systems
- Capacity: 50-500 tons/day
- High extraction rate and energy-efficient designs
- Full automation and quality control systems
- Durum wheat processing and semolina production facilities
- Capacity: 40-300 tons/day
- Special technologies for high-purity semolina production
- Solutions specific to the pasta industry
- Corn cleaning, degermination, and milling systems
- Capacity: 50-400 tons/day
- Low-fat corn flour and semolina production
- Integrated storage and packaging systems
- Fully integrated bulgur production lines
- Legume cleaning, sorting, and processing systems
- Capacity: 30-200 tons/day
- High automation and low energy consumption
Seed Processing Plants
- Seed cleaning, classification, and coating systems
- Capacity: 3-30 tons/hour
- Precision screening and sizing technologies
- Solutions compliant with seed standards
Quality Standards in Our Turnkey Projects
We apply international quality standards and industry norms in all our projects:
Food Safety Compliance: Design and installation compliant with HACCP, FSSC 22000, BRC standards
Engineering Standards: Design compliant with ASME, Eurocode, IEC, and CE standards
Energy Efficiency: Energy-efficient systems compliant with ISO 50001 standards
Occupational Safety: Installation and commissioning procedures compliant with OHSAS 18001 norms
Environmental Compliance: Emission and waste management solutions compliant with ISO 14001 standards
Our Project Management and Engineering Team
Our expert staff managing your turnkey projects:
Project Managers: Project managers with 15+ years of experience and PMP certification
Process Engineers: Engineers specialized in milling technology
Design Engineers: Designers expert in CAD/CAM and 3D modeling
Automation Specialists: Team developing Industry 4.0 and smart factory solutions
Site Supervisors: Assembly supervisors experienced in international projects
Quality Control Team: Specialists supervising quality standards at every stage
Frequently Asked Questions
Depending on the capacity and complexity of the project, a mill project can take 12-24 months from concept phase to full operational status. Small and medium-scale projects are usually completed in 12-16 months, while large and complex facilities take 18-24 months. The timeline is planned in detail at the beginning of the project and updated regularly.
As standard, detailed monthly progress reports are provided. Weekly briefing meetings are held during critical phases. Additionally, you can track project progress in real-time through our online project management platform. This platform offers photos, video updates, and live meeting opportunities.
All our turnkey projects are under warranty for 12-24 months from the delivery date. During this period, periodic maintenance visits, remote technical support, and on-site intervention services when needed are provided free of charge. Maintenance contracts, remote monitoring, and regular optimization services are offered post-warranty.
We apply a flexible change management process in our projects. Requests are documented with an official change request form, technical and financial impacts are evaluated, and a detailed change proposal is presented to the customer. Approved changes are integrated into the project plan and tracked. Non-critical changes are implemented without affecting the project timeline.
Personnel training begins approximately 4-6 weeks before the commissioning phase of the project. Initially, theoretical training is provided, then practical training is conducted parallel to the commissioning process. Key operators are actively involved in the commissioning process. Full-time training support is provided for 2-4 weeks after complete facility delivery, and refresher training is organized twice a year.
A comprehensive review of local regulations and standards is conducted at the beginning of each project. When necessary, collaboration is established with local consultants and certification bodies. Design and engineering work are customized according to these requirements. Additionally, support is provided for official inspections and approval processes at various stages of the project. With projects completed in 60+ countries, we have a team familiar with the local requirements of different regions.
Your Reliable Solution Partner for Global Projects
As Tanış A.Ş., with our over 60 years of experience in the mill industry and successful projects in 50+ countries, we are a global leader in turnkey solutions. In each project, we build facilities that meet our customers’ specific needs, offering technical excellence and operational efficiency.
For a new facility investment, modernization of your existing facility, or capacity increase, we are with you with our turnkey solutions. From planning your investment to full capacity operation, start a strategic cooperation for your project’s success with Tanış A.Ş.’s experienced team throughout all processes.