Tube Magnet

Pneumatic Line Tube Magnet

Special design for pneumatic conveying systems:

• Air flow integrated operation
• Suitable for high speed applications
• Low pressure loss with energy savings
• Compact design with easy installation

Screw Conveyor Tube Magnet

Durable structure for mechanical conveying systems:

• Wear resistant inner surface
• Suitable for high pressure conditions
• Strong construction with long life
• Easy integration capability

Special Application Tube Magnets

Customized solutions for specific needs:

• High temperature applications
• Compliant with food hygiene standards
• ATEX compliant explosion protection
• Stainless steel structure options

Advantages of Tube Magnet System

Powerful Metal Separation Performance

Superior protection with modern tube magnet technology:

• Micron level metal particle capture
• High magnetic power with effective separation
• Continuous performance with reliable operation
• Wide coverage area with full protection

Equipment and Machine Protection

For critical equipment protection:

• Mill protection with wear prevention
• Sifter protection with screen damage prevention
• Pump protection with explosion prevention
• Packaging machine safety

Product Quality and Safety

For high quality standards:

• Metal contamination prevention
• Compliance with food safety standards
• Customer satisfaction increase
• Brand reliability protection

Easy Maintenance and Cleaning

For practical operation:

• Quick cleaning procedures
• Easy access with maintenance convenience
• Minimum downtime with efficiency
• Long life with economic benefit

Considerations in Tube Magnet Selection

Product Characteristics and Flow Conditions

Knowing product characteristics is critical for correct tube magnet selection:

• Product type and density
• Particle size distribution
• Flow rate and flow
• Temperature conditions

Metal Contamination Type

• Ferrous metal types
• Particle size range
• Contamination level expectation
• Magnetic sensitivity requirements

Installation Conditions and Environment

• Mounting location and position
• Connection dimensions and standards
• Environmental conditions (humidity, temperature)
• Access possibilities for maintenance

Special Features of Tanış Tube Magnet Systems

Super Powerful Neodymium Magnets

Strongest magnet technology for maximum performance:

• N52 class neodymium magnets
• High magnetic field strength
• Long durability guarantee
• Temperature resistance with stable performance

Stainless Steel Construction

Hygienic design for food safety:

• 316L stainless steel body structure
• Corrosion resistant surface treatment
• Food approved material certificates
• Easy cleaning surface smoothness

Modular and Flexible Design

Multi-option structure suitable for different application needs:

• Options in different diameters
• Variable length selections
• Flange connection standards
• Special adapter possibilities

Easy Cleaning System

For minimum maintenance requirement:

• Quick opening cleaning covers
• Easy access with metal removal
• Cleaning indicator systems
• Automatic cleaning options

Installation and Commissioning Process

System Analysis and Sizing

For optimal selection of tube magnet system:

• Product flow analysis and calculation
• Metal contamination risk assessment
• Magnetic power requirement determination
• Installation location optimization

Professional Installation

Safe installation with expert team:

• Precise alignment with optimal performance
• Leak-proof controls
• Magnetic field measurements
• Performance tests execution

Commissioning and Optimization

• Magnetic power calibration
• Cleaning procedure training
• Maintenance plan creation
• Performance monitoring systems

Maintenance and Service Services

Regular Control Program

For optimal performance of tube magnets:

• Daily controls: Visual inspection, flow control
• Weekly maintenance: Metal collection control, cleaning
• Monthly maintenance: Magnetic power measurement, wear control
• Annual maintenance: Comprehensive control, magnet renewal

Cleaning and Maintenance Procedures

For effective cleaning:

• Safe cleaning methods
• Metal removal techniques
• Hygienic cleaning standards
• Cleaning frequency optimization

Magnetic Power Monitoring

For continuous performance control:

• Gaussmeter measurements with power monitoring
• Performance loss early detection
• Magnet renewal timing determination
• Calibration services provision

Safety and Quality Standards

Food Safety Compliance

Required standards for hygienic production:

• FDA approved material usage
• HACCP compliant design features
• Cleanable surfaces with hygiene
• Food contamination prevention

Magnetic Safety

Important precautions for safe operation:

• Strong magnetic field warning signs
• Pacemaker user warnings
• Metal object safety distances
• Employee training programs

International Standards

Certificates for quality assurance:

• ISO 9001 quality management system
• CE marking with European compliance
• ATEX directive compliance options
• Food contact certificates

Economic Advantages and Investment Evaluation

Initial Investment and Quick Return

Economic benefits of tube magnet investment:

• Reasonable initial investment cost
• Quickly self-amortizing system
• Equipment protection with great savings
• Long service life with value

Operating Cost Optimization

• Minimum energy consumption (electricity-free operation)
• Low maintenance requirements
• Long magnet life with economy
• Equipment damage prevention with savings

Quality and Productivity Increase

• Product quality increase with premium price
• Customer complaints reduction
• Production interruption prevention with productivity
• Insurance premium discount possibilities

Application Areas and Sectoral Solutions

Flour and Semolina Mills

• Wheat cleaning line protection
• Mill inlet metal separation
• Sifter protection screen damage prevention
• Pre-packaging final control

Grain Processing Facilities

• Grain reception system protection
• Drying system inlet protection
• Storage system silo protection
• Shipping line quality control

Feed Mills

• Raw material reception metal separation
• Grinding system protection
• Mixing line contamination prevention
• Pellet production equipment protection

Food Processing Facilities

• Raw material processing safety
• Production line equipment protection
• Quality control final stage
• Pre-packaging assurance

Frequently Asked Questions

What types of metals does tube magnet separate?

Tube magnets separate ferrous (iron-containing) metals. Iron, steel, nickel and all metal particles showing magnetic properties are effectively captured.

How small metal particles can it capture?

Even micron-level ferrous metal particles can be captured. Even very small metal particles are effectively separated with powerful neodymium magnets.

How often should cleaning be done?

It varies depending on contamination level. Weekly control is recommended, more frequent cleaning may be required in case of heavy contamination.

Does it cause pressure loss in pneumatic systems?

It causes minimal pressure loss. Flow resistance is kept at minimum level with aerodynamic design.

Why Tanış Tube Magnet System?

Proven Magnetic Technology

• Design developed with years of experience
• Thousands of successful installation references
• Technology development with continuous R&D
• Compliance with international quality standards

Superior Quality and Performance

• Strongest neodymium magnets
• Stainless steel hygienic construction
• Long-lasting design approach
• Guaranteed performance with reliability

Comprehensive Engineering Service

• Detailed system analysis and design
• Professional installation service
• Comprehensive training programs
• Long-term technical support

Strong Service Network

• Turkey-wide fast service
• Expert technician staff
• Original spare parts supply
• 24/7 emergency response service

Technical Specifications

Standard Design Parameters

• Magnet Class: N52 neodymium magnets
• Body Material: 316L stainless steel
• Connection Type: Flange or clamp connection
• Operating Temperature: Optimal for standard conditions

Custom Options on Request

• Special magnets for high temperature applications
• ATEX compliant explosion protection design
• Automatic cleaning systems
• Remote monitoring and control options

Project Consultancy

We provide comprehensive engineering service for your tube magnet system needs. With free system analysis, we evaluate metal separation requirements in your facility and recommend the most suitable tube magnet solution.

Choose our tube magnet systems with Tanış A.Ş. guarantee for safe production and high quality standards. Contact us today for powerful metal protection and long-lasting solution.