Professional machine installation, one of the most critical stages in facility setups, is of indispensable importance for equipment to perform optimally and have a long lifespan. As Tanış A.Ş., with over 60 years of experience, we offer international standard quality in the installation of mill and grain processing equipment that requires precision engineering.
On this page, you can find professional photographs and technical details of installation processes carried out by our expert installation teams. All visuals belong to actual projects and serve as transparent documentation of our installation processes and visual proof of our quality standards.
Roll System Installation and Assembly
Roll systems, which form the heart of mill facilities, are installed with assembly techniques requiring micron-level precision. Our professional installation teams meticulously apply the following stages:
Positioning and Leveling: Precision positioning using laser alignment systems
Roll Cylinder Assembly: Cylinders are removed from protective packaging and prepared for assembly using special handling equipment
Parallel Adjustments: Perfect parallel positioning of roll cylinders with micrometric measurements
Bearing Systems: Precision assembly and adjustment of bearing housings
Drive Systems: Integration and alignment of motor and transmission systems
Final Inspections: Control of rotor balance, parallel position, and operating clearances with digital measuring instruments
Correct installation of roll systems is a critical factor that directly affects grinding quality. With comprehensive tests performed after installation, it is guaranteed that each unit operates within the tolerance values specified in technical specifications.
Sifter systems, which are important components of product classification, are equipment requiring precise balancing and vibration management. Our installation process includes the following stages:
Positioning of Sifter Bodies: Precise placement of heavy sifter bodies with crane systems
Suspension Systems: Assembly of spring and suspension elements and vibration isolation
Sifter Frames: Assembly of stainless steel sifter frames and tension adjustments
Drive Systems: Installation of eccentric shafts and drive motors
Balancing Operations: Ensuring system balance with digital balancing equipment
Operational Tests: Vibration measurements and performance tests under different loading conditions
Professional installation of sifter systems is of decisive importance for product quality and classification precision. Precision measuring devices and special tools used during installation guarantee the optimum performance of the system.
Corn Breaking and Degerminator System Installation
Degerminator and breaking systems, which are the basic equipment of corn processing facilities, are installed with installation processes requiring high precision and experience:
Equipment Placement: Positioning heavy equipment with special handling systems
Rotor Assembly: Installation of precisely balanced rotors and setup of bearing systems
Breaking Plate Adjustment: Making clearance adjustments with micrometers
Drive System: Assembly and alignment of motor and transmission elements
Feed Systems: Integration of product inlet and outlet systems
Safety Equipment: Installation of protective systems compliant with CE standards
Correct installation of corn processing equipment directly affects both product yield and system lifespan. With comprehensive tests performed after installation, it is ensured that equipment operates at optimum performance.
Mixer and Blending System Installation
Mixer systems that ensure homogeneous mixing of feed formulations are equipment requiring precise balancing and alignment:
Mixer Body Placement: Positioning and securing heavy mixer bodies
Mixing Shaft Assembly: Installation of precisely machined shafts and paddles
Drive Systems: Integration of motor, gearbox, and belt-pulley systems
Cover and Sealing Systems: Assembly of hermetic closure and sealing elements
Control Systems: Installation of sensors and automation elements
Performance Tests: Mixing homogeneity and discharge time measurements
Professional installation of mixer systems is of critical importance for consistency in feed quality and production efficiency. All installation operations are carried out by our experienced technical teams using special tools and precision measuring instruments.
Control Panel and PLC System Installation
Control systems, which are the brain of modern facilities, are installed with installation processes requiring technical precision and expertise:
Panel Positioning: Strategic placement of control panels within the facility
Cable Channels and Infrastructure: Installation of cable carrying systems and infrastructure
Electrical and Control Cabling: Standard-compliant cabling and labeling operations
PLC and I/O Modules: Rail mounting of automation systems and making connections
Sensor and Actuator Connections: Integration of field equipment to the control system
Power Distribution Systems: Installation of main supply and power distribution elements
Professional installation of automation systems is of fundamental importance for safe and efficient operation of the facility. All installation operations are carried out in compliance with international electrical standards and safety norms.
Installation Quality Standards and Technical Details
Precision Installation Techniques and Quality Control Processes
As Tanış A.Ş., we apply quality control procedures compliant with international standards in all our installation processes:
Laser Alignment: Use of laser technology for precise alignment of equipment and shafts
Torque Control: Standard-compliant tightening of critical connections with digital torque wrenches
Balancing Operations: Balancing of rotating equipment with digital balance devices
Vibration Analysis: Post-installation vibration measurements and analysis
Documentation: Detailed recording and reporting of all installation stages
Factory Acceptance Tests (FAT): Comprehensive test procedures and customer approval after installation
Quality installation is indispensable for equipment to operate at designed performance and have a long lifespan. Our experienced installation teams and the professional equipment we use guarantee installation quality.
Our Professional Installation Services
As Tanış A.Ş., we offer professional installation services in the following areas as turnkey projects or installation-only services:
- Mill and flour facility equipment installation
- Corn processing facility setup
- Feed factory equipment installation
- Bulgur and semolina facility installation
- Control and automation system integration
- Modernization project equipment installation
- Revision and capacity increase works
All our installation services are carried out in compliance with international standards and delivered with comprehensive documentation. Our expert installation teams successfully serve in projects in different regions of the world.
Please contact us for detailed information about our professional installation services, to examine our reference projects, or to request an installation team.
