The foundation of performance and efficiency in mill and grain processing facilities lies in proper equipment installation. As Tanış A.Ş., we offer comprehensive installation guides to ensure your equipment operates at maximum performance and longevity, prevent unexpected breakdowns, and accelerate your commissioning process.
On this page, you can find assembly instructions, commissioning procedures, checklists, and schematic drawings for various equipment in mill and grain processing systems. These guides have been prepared with Tanış A.Ş.’s over 60 years of industry experience and technical expertise.
Installation Site Preparation and Requirements
A successful installation process begins with good preparation. For equipment to perform optimally:
Foundation and Base Control: Verify foundation characteristics suitable for equipment weight, strengthen if necessary. Area Measurements: Check adequate space and working clearances according to equipment layout plan. Electrical Infrastructure: Verify power requirements, cable capacities, and electrical panel compatibility. Auxiliary Utilities: Prepare water, compressed air, and other necessary infrastructure connections. Logistics Planning: Determine equipment transport routes, door widths, and lifting capacities.
Safety Measures and Risk Assessment
For safe progress of the installation process:
- Conduct pre-installation risk assessment and identify hazard points
- Define safe working methods for lifting and transport operations
- Apply lockout-tagout (LOTO) procedures for electrical work
- Prepare safe working platforms for installations requiring work at height
- Provide appropriate personal protective equipment (PPE) for installation team
- Prepare emergency response plan and first aid supplies
Prepare necessary equipment in advance for professional installation:
- Assembly wrench sets and hand tools
- Laser level, spirit level, and precision measuring instruments
- Torque wrench and controlled tightening equipment
- Lifting and transport equipment (forklift, crane, slings)
- Welding machine and consumables
- Electrical testing and measuring devices
- Alignment tools and comparators
Roll System Installation Guides
Roll systems form the heart of mill production lines and require precise installation:
Basic Assembly Steps:
- Roll frame anchoring to floor and level adjustment
- Roll mounting to bearings and centering operation
- Roll drive system assembly and belt-pulley alignment
- Roll pressure mechanism installation and calibration adjustments
- Roll scraper blade mounting and precise adjustment
- Feed mechanism installation and product flow adjustments
Post-Assembly Checks:
- Roll parallelism control measurements
- Scraper blade clearance control
- Drive system tension adjustments
- Hand wheel and automatic adjustment mechanism function test
- Bearing temperature control and lubrication status
Sifter System Installation Guides
Proper installation of sifter systems is critical for product quality and efficiency:
Basic Assembly Steps:
- Sifter body floor mounting and vibration isolator adjustment
- Sifter frame mounting and sealing gasket placement
- Sifter cloth mounting and tension adjustments
- Eccentric mechanism installation and balance adjustment
- Drive system mounting and belt tension adjustments
- Cleaning ball placement and adjustment
Post-Assembly Checks:
- Sifter cloth tension control
- Eccentric shaft bearing control
- Vibration amplitude and frequency measurement
- Sealing and dust leakage control
- Sound and vibration level assessment
Cleaning Machine Installation Guides
Proper installation of grain cleaning equipment is essential for production efficiency and product quality:
Basic Assembly Steps:
- Stone separator base mounting and vibration isolator adjustment
- Trieur cylinder mounting and bearing adjustments
- Aspiration channel mounting and air damper adjustment
- Magnetic separator mounting and magnetic field control
- Garbage separator mounting and screen tension adjustments
Post-Assembly Checks:
- Level control of all units
- Clearance and friction control of moving parts
- Aspiration system air flow control
- Cleaning capacity and efficiency test
- Drive systems and power transmission control
Proper installation of tempering systems is critical for grinding quality:
Basic Assembly Steps:
- Tempering machine mounting and water connection installation
- Humidification nozzle mounting and spray angle adjustment
- Moisture sensor mounting and calibration operation
- Mixer mechanism mounting and alignment adjustments
- Tempering silo mounting and level sensor installation
- Control system connections and commissioning procedures
Transport and Storage Systems Installation Guides
Pneumatic Transport System Installation Guides
Proper installation of pneumatic transport systems is critical for product flow and facility efficiency:
Basic Assembly Steps:
- Pipeline mounting and connection element leak-tightness control
- Fan and blower mounting, alignment and vibration isolation
- Air lock and rotary valve mounting and sealing adjustments
- Filter unit mounting and cleaning mechanism installation
- Pressure and flow control equipment mounting and calibration operation
Mechanical Transport System Installation Guides
Mechanical transport system installation steps:
- Elevator bucket and belt mounting, tension and centering adjustments
- Chain conveyor mounting, chain tension adjustment and lubrication operation
- Screw conveyor mounting, shaft bearing adjustment and cover sealing
- Belt conveyor mounting, belt alignment and scraper adjustments
- Drive unit mounting, motor-reducer alignment and fixing
Precise installation of packaging and weighing systems is important for product sales quality:
Basic Assembly Steps:
- Packaging machine foundation mounting and level adjustment
- Dosing unit installation and precise calibration operation
- Weighing sensor mounting and load cell calibration adjustments
- Packaging conveyor system mounting and speed adjustments
- Coding and labeling unit mounting and positioning adjustments
- Control system connections and parameter adjustments
Automation and Control Systems Installation Guides
Control Panels and PLC Installation Guides
For automation systems that are the brain of modern mill systems:
Basic Assembly Steps:
- Control panel mounting and power distribution connections
- PLC and I/O module mounting and cable connections
- HMI panel mounting and operator access positioning
- Sensor and actuator cable connections and labeling operation
- Grounding and EMC protection measure implementation
- Software loading and configuration operations
Installation of sensors critical for process control:
- Temperature and humidity sensor mounting and signal control
- Level sensor mounting and calibration adjustments
- Pressure and flow transmitter mounting and measurement control
- Speed sensor and encoder mounting and position adjustments
- Cable tray mounting and signal protection measures
Commissioning and Test Procedures
Post-Assembly Control and Testing
For safe and efficient system operation:
- Mechanical connection tightness control and final check
- Electrical connections and insulation tests
- No-load operation and initial movement tests
- Leak-tightness controls and pressure tests
- Safety systems and emergency stop function tests
System Configuration and Calibration
For optimum performance:
- Automation system parameter settings and optimization
- Sensor calibration and verification tests
- Weighing and dosing system precise calibration
- Process control parameter adjustment
- Recipe and production program loading
Load Testing and Performance Verification
Verification of system production capacity:
- Load tests with gradual capacity increase
- Product quality and specification control
- Energy consumption and efficiency measurements
- Long-term performance and durability tests
- Temperature and vibration measurements under full load
Post-installation documentation and record keeping is of great importance for future maintenance and service operations of your equipment. After each installation is completed, recording assembly reports, test results, and initial parameters can be used as reference in the future.
As Tanış A.Ş., we are also with you in the transition process to post-installation operator training and user instructions. Our technical team is always ready to provide the necessary support and service services for the smooth operation of your facilities.
You can contact our technical team for more detailed information and special installation solutions.
