The optimum performance operation of modern mill systems depends not only on quality equipment and correct installation, but also on the technical knowledge and skills of the personnel who operate and maintain these systems. Even the most advanced mill facilities perform well below their potential, experience quality inconsistencies, and encounter unexpected breakdowns when operated by insufficiently trained personnel.
As Tanış A.Ş., with our over 60 years of sector experience, we offer comprehensive technical training programs specially designed for mill operations. Our practical and theoretical training aims to develop the competencies of operators and maintenance personnel to efficiently operate mill systems, perform correct maintenance, and detect potential problems early.
Tanış A.Ş.’s technical training programs offer a modular structure suitable for all personnel levels and needs in your mill operation:
Basic Operator Training: Basic working principles of mill systems and safe operation
Advanced Operator Training: Process control and quality management for optimum efficiency
Maintenance Personnel Training: Preventive and predictive maintenance techniques and fault diagnosis
Technician Specialization Training: Advanced level maintenance of electrical, mechanical, and automation systems
Quality Control Training: Laboratory analyses and quality standards applications
Management Technical Training: Facility efficiency, resource optimization, and performance analysis
Product Specific Training: Specific production techniques for flour, semolina, legumes, bulgur, etc.
Occupational Safety Training: Occupational safety and emergency procedures in mill operations
In our training programs, we apply an effective learning methodology that integrates theoretical knowledge with practical application:
Theoretical Training and Knowledge Transfer
- Interactive classroom training
- Audio-visual supported presentation techniques
- Comprehensive training manuals and reference materials
- Sectoral experience sharing and case analyses
- Working principles and technology fundamentals
Applied Practical Training
- Hands-on training on real equipment
- Simulator-supported operation practices
- Maintenance and troubleshooting applications
- Calibration and adjustment techniques
- Equipment assembly and disassembly applications
Performance Evaluation and Feedback
- Participant level determination and progress evaluation
- Practical skill examinations and theoretical assessments
- Performance improvement feedback
- Personalized development plans
- Competency certification and documentation
Continuous Development and Follow-up
- Post-training on-the-job follow-up and support
- Periodic refresher training
- Online resources and reference materials
- Technical support line and remote consulting
- Direction to advanced level training programs
Basic Milling Training (5 days)
Comprehensive introductory program designed for new personnel, covering the fundamentals of mill operations:
Module 1: Milling Fundamentals
- Grain types and structures
- Milling history and technological development
- Basic mill diagram and flow principles
- Milling terminology and concepts
Module 2: Grain Preparation Systems
- Cleaning system equipment and functions
- Tempering principles and parameter control
- Conditioning and resting techniques
- Cleaning efficiency and quality criteria
Module 3: Milling Systems
- Roll systems and working principles
- Sifter systems and classification techniques
- Sizer and purifier working principles
- Passage flows and extraction ratios
Module 4: Pneumatic and Aspiration Systems
- Air flow principles and design fundamentals
- Filtration and dust collection systems
- Fan and blower systems
- Aspiration adjustments and optimization
Module 5: Safe Operation and Basic Maintenance
- Safe operating procedures
- Daily control lists and routine maintenance
- Basic fault diagnosis and intervention
- Emergency procedures and equipment protection
Each mill operation has its own unique equipment, product, and operational structure. Therefore, in addition to our standard training programs, we also offer training programs designed specifically for your operation:
Facility Specific Operation Training: Training specific to your operation’s specific equipment and process flows
Product Development Training: Special process and quality training for your operation’s product portfolio
Post-Modernization Training: Operation training after system renewal and modernization
Problem-Focused Training: Solution training focusing on specific problems experienced in the operation
Personnel Change Training: Accelerated training for new personnel recruitment or position changes
Tanış A.Ş.’s training programs are delivered by internationally certified trainers with many years of experience in the sector:
Milling Specialists: Experts with 20+ years of field experience who have worked on international projects
Process Engineers: Engineers specialized in mill processes, experienced in different systems and products
Maintenance Specialists: Certified technical trainers specialized in mechanical, electrical, and automation systems
Quality Controllers: Quality trainers specialized in laboratory techniques and quality standards
Occupational Safety Specialists: Certified specialists in mill-specific occupational safety
Advanced level program designed for experienced operators, focused on optimum efficiency and quality:
Module 1: Advanced Process Control
- Milling parameter optimization
- Extraction ratio maximization techniques
- Passage load balancing and flow control
- Energy efficiency-focused operation
Module 2: Quality Management and Standardization
- Quality parameters and measurement techniques
- Flour and semolina quality standards
- Recipe management and production standardization
- Laboratory tests and process adjustments
Module 3: Performance Analysis and Improvement
- Performance indicators (KPI) and tracking
- Efficiency analysis and loss detection
- Bottleneck analysis and capacity optimization
- Continuous improvement methodologies
Module 4: Predictive Operation Techniques
- Early warning signs and system behaviors
- Detecting potential problems in advance
- Predictive intervention and adjustment techniques
- Interpretation of system performance trends
Module 5: Mill Automation Systems
- Effective use of SCADA and control systems
- Advanced parameter control and monitoring
- Process automation optimization
- Data analysis and reporting techniques
Comprehensive mechanical and electrical maintenance program designed for maintenance personnel and technicians:
Module 1-2: Mechanical Maintenance Fundamentals
- Bearing and support system maintenance
- Drive systems and belt maintenance
- Sealing elements and replacement
- Roll maintenance and groove control
Module 3-4: Electrical and Automation Maintenance
- Motor and drive system maintenance
- Sensor calibration and maintenance
- Control panels and electrical systems
- PLC and automation troubleshooting
Module 5-6: Predictive Maintenance Techniques
- Vibration analysis and bearing monitoring
- Thermal imaging and temperature analysis
- Oil analysis and tribology fundamentals
- Equipment life prediction techniques
Module 7-8: Maintenance Planning and Management
- Preventive maintenance planning
- Maintenance resource optimization
- Failure data analysis and trend tracking
- Maintenance documentation and reporting
Module 9-10: Advanced Troubleshooting and Failure Analysis
- Systematic fault diagnosis methodology
- Root Cause Analysis
- Complex failure scenarios and solutions
- Failure prevention and recurrence prevention techniques
Our Training Facility and Technological Infrastructure
Our training center in Gaziantep is equipped with modern training technologies and real mill equipment:
Training Mill: 24 ton/day capacity, fully functional training mill
Component Workshop: Real equipment components for maintenance and assembly training
Simulation Laboratory: Simulation systems for mill operation and failure scenarios
Technical Laboratory: Modern laboratory equipment for quality control and analysis techniques
Interactive Classrooms: Training classrooms with capacity for 30 people, equipped with advanced audio-visual equipment
VR Training Modules: Virtual reality supported safety and operation training systems
Technical Standards of Our Training
Our training programs are designed in accordance with international milling and training standards:
IAOM (International Association of Operative Millers) Standards: International milling training standards
ISO 10015:2019: Training management quality standards
EN ISO/IEC 17024: Personnel certification and accreditation standards
HACCP/ISO 22000: Food safety management system training standards
ISO 45001: Occupational health and safety management system training standards
Concrete benefits that Tanış A.Ş. technical training programs will provide to your operation:
Operational Efficiency: 10-15% higher production efficiency with trained personnel
Energy Savings: 5-10% reduction in energy consumption with correct operation techniques
Equipment Life: 20-30% longer equipment life with correct maintenance practices
Downtime Reduction: 40-60% less unplanned downtime with preventive maintenance techniques
Product Quality: 15-20% lower quality deviation for consistent and standard production
Occupational Safety: Up to 70% reduction in work accidents with safe operation training
Personnel Motivation: Higher job satisfaction and commitment with training and certification
Quick Adaptation: Faster adaptation to new technologies and systems
We offer various training packages suitable for your operation’s needs and budget:
Basic Training Package
- 5-day Basic Milling Training
- Participation opportunity for up to 10 personnel
- Standard training materials
- Certified participation certificate
- Training option at our training center or your operation
- 5-day Basic + 5-day Advanced Milling Training
- Participation opportunity for up to 10 personnel
- Comprehensive reference materials and handbooks
- Certified competency assessment
- 3-month remote technical support
- Simulator-supported training modules
- Customized practical applications at your operation
- Training program designed specifically for your operation
- Modular training covering all personnel levels
- 12-month training and development roadmap
- On-site continuous training and support
- Periodic evaluation and assessment
- Online training platform access
- Operation-specific training materials
- Personnel competency development tracking system
Our training process follows a structured approach from needs analysis to continuous development:
Needs Analysis and Assessment (1-2 weeks)
- Determination of operational needs and objectives
- Assessment of current personnel competencies
- Identification of training priorities
- Determination of customized training objectives
- Preparation of need-specific training content
- Training calendar and logistics planning
- Preparation of training materials
- Determination of assessment methodology
Training Implementation (1-3 weeks)
- Implementation of theoretical training modules
- Practical application and skill development
- On-the-job training and consulting
- In-process competency assessment
Measurement and Evaluation (1 week)
- Theoretical knowledge and practical skill examinations
- Performance evaluation
- Certification and competency documentation
- Training effectiveness evaluation
Continuous Development and Follow-up (Ongoing)
- Periodic refresher training
- Online support and reference materials
- Advanced level training programs
- Performance tracking and new needs analysis
- Comprehensive training compliant with IAOM standards
- Internationally recognized certification
- Theoretical and practical competency assessment
- Train-the-trainer programs
- Advanced modules for career advancement
- Annual refresher programs
Technical Trainings - Frequently Asked Questions
The optimal group size for theoretical training modules is 8-12 people. For practical applications, working in groups of 4-6 people is recommended for effective learning. For larger teams, training can be organized in parallel groups or training duration can be extended.
Basic training certificates are valid indefinitely, but refresher training is recommended every 2-3 years due to technological developments and changing standards. International certification programs are generally valid for 3 years and require renewal training.
Our standard training programs are available in Turkish, English, and Russian. In Arabic, French, Spanish, and Persian languages, training is provided with interpreter support. For international projects, training materials can be translated into the desired language and work with local interpreters.
Yes, we can prepare completely customized training content according to your operation’s specific equipment, product range, and operational processes. For this service, a detailed field analysis is conducted before training, and training programs and materials are developed exactly for your needs.
Yes, many of our theoretical training modules are also offered through our online platform. Additionally, within the scope of hybrid training programs, theoretical content can be arranged remotely while practical applications are conducted on-site. For completely remote training solutions, we have interactive simulation modules and virtual laboratory applications.
To measure the effectiveness of our training programs, we use a methodology that compares performance indicators (KPIs) before and after training. Objective parameters such as production efficiency, energy consumption, downtime, product quality, and work accidents are monitored. Additionally, we offer a special calculation methodology for ROI (Return on Investment) analysis, allowing you to see the financial return of your training investment concretely.
Develop Your Organization’s Technical Competency
Tanış A.Ş.’s professional technical training programs enable you to gain competitive advantage by developing the human resources of your mill operation. With our over 60 years of experience in the milling sector and our international training methodologies, we bring your personnel’s technical knowledge and skills to the highest level.
Whether you are looking for a comprehensive training program for a newly established facility or customized training to develop your existing personnel’s competencies, Tanış A.Ş. training solutions are a reliable investment for the efficient, safe, and profitable operation of your mill.
Contact us immediately for a free training needs analysis and customized training proposal. Our training experts will analyze your operation’s needs and present you with a customized training program.