24/7 Emergency Repair Support for Mills
Unexpected breakdowns in mill operations can lead to serious disruptions in production processes and significant financial losses. Every hour of downtime means tons of production loss and important customer commitments being jeopardized. In these critical moments, rapid and effective intervention is vital for your facility to return to normal operations.
As Tanış A.Ş., with over 60 years of experience in the mill sector, we are ready to be by your side 24/7 in emergency situations. With our expert technical teams, advanced fault diagnosis equipment, and comprehensive spare parts inventory, we mobilize all our resources to get your mill back into operation in the shortest possible time.
Regardless of your mill’s type, brand, or capacity, we offer comprehensive service you can rely on in emergency situations:
24/7 Uninterrupted Response Guarantee: We respond to your emergency calls 365 days a year, every hour of the day
Wide Range of Breakdowns: All emergency situations including mechanical, electrical, automation, and pneumatic system failures
Strategically Positioned Mobile Teams: Service teams positioned for rapid access to all regions of Turkey
4-Hour Response Time Commitment: Guarantee to be on-site within 4 hours for contracted customers
Fully Equipped Mobile Service Vehicles: Equipment and spare parts inventory capable of solving most emergency situations on-site
We offer priority response, discounted emergency service fees, and annual free emergency call rights to our maintenance contract customers.
Time is critical in emergency situations. Our process from your call to resolution is designed for speed and efficiency:
Emergency Call Reception (0-15 minutes):
- Collection of emergency details by our expert technicians
- Determination of the most suitable team according to the type of breakdown
- Initial guidance for remote preliminary diagnosis
Mobilization and Preparation (15-60 minutes):
- Activation of the nearest service team
- Preparation of necessary spare parts for the probable breakdown
- Remote preliminary diagnosis while en route
Site Arrival and Diagnosis (1-4 hours):
- Detailed examination and definitive diagnosis at the breakdown location
- Customer briefing on situation report and estimated solution time
- Initiation of logistic planning for additional parts or equipment if needed
Rapid Repair and Testing (1-8 hours):
- Performing necessary intervention to eliminate the breakdown
- Post-repair testing and performance control
- Commissioning and making ready for production
Documentation and Follow-up (within 24 hours):
- Detailed breakdown report and documentation of performed procedures
- Preventive maintenance recommendations to prevent recurrence
- Planning for follow-up control
Fast and accurate breakdown diagnosis is the foundation of effective emergency intervention. Our service teams are equipped with the latest diagnostic equipment:
Thermal Imaging Cameras: Instantly detect overheated bearings, electrical connections, and other critical points
Vibration Analysis Devices: Early detection of bearing damage, balance disorders, and mechanical failures
Electrical and Automation Test Equipment: Precise diagnosis of faults in control systems, motors, and drives
Ultrasonic Leak Detectors: Rapidly identify compressed air leaks and vacuum problems
Laser Alignment Systems: Measure belt-pulley and coupling misalignments with millimetric precision
Remote Connection Systems: Ability to remotely intervene in automation and software failures
Thanks to these advanced equipment, our breakdown diagnosis time has been reduced by 70%, and our first-intervention solution rate has increased to 85%.
Our special solution protocols for emergency situations frequently encountered in mill systems:
Mechanical Emergency Breakdowns
- Roll Bearing Damage: Renewal in 2-3 hours with rapid replacement kits
- Sifter Balance and Vibration Problems: On-site dynamic balancing capacity
- Chain and Belt Breaks: Extensive inventory available in fully equipped service vehicles
- Sealing and Leak Problems: Rapid solutions with special sealing elements
- Motor Breakdowns: Spare motor inventory and rapid replacement protocols
- Drive and Inverter Problems: Programming backups and spare device inventory
- Sensor and Measurement Systems: Rapid replacement with calibrated spare sensors
- PLC and SCADA Breakdowns: Remote intervention and rapid loading from program backups
Critical System Breakdowns
- Aspiration and Pneumatic System Problems: Rapid circuit analysis and component replacement
- Dosing and Weighing Systems: Emergency calibration and adjustment protocols
- Pellet Press Channel Blockages: Rapid intervention with special cleaning equipment
- High Pressure and Temperature Problems: Thermal analysis and emergency cooling protocols
Rapid supply of the correct parts is critically important in emergency situations. With our comprehensive supply network and inventory management:
Strategic Parts Inventory: Special inventory management for the most critical and frequently failing parts
24-Hour Shipping: Parts shipping to anywhere in Turkey within 24 hours
European Central Warehouse Connection: Supply of rarely found parts within 48 hours
On-Site Production Capability: Simple parts production on-site with mobile lathe and welding equipment
OEM Parts Guarantee: Spare parts supply at original equipment manufacturer quality
Alternative Solutions: Temporary solution options for parts with critical supply times
We create an “Emergency Parts List” for your critical equipment, minimizing supply time in case of a potential breakdown.
Our Mobile Service Teams and Equipment
Our specially trained technicians and fully equipped mobile service vehicles are ready for emergency response:
Expert Technician Staff: Certified specialists in mechanical, electrical, and automation fields
Fully Equipped Service Vehicles: Service fleet designed as mobile workshops
24/7 Shift System: Duty teams positioned in 6 regions of Turkey
Portable Workshop Equipment: Equipment providing all kinds of repair and maintenance capabilities on-site
- Mobile welding and cutting systems
- Portable lathe and milling units
- Hydraulic press and extraction systems
- Precision laser alignment devices
Our service teams receive an average of 120 hours of emergency training annually and are continuously updated on new technologies.
The post-emergency repair process is critical to prevent recurrence of similar breakdowns:
72-Hour Follow-up Guarantee: Control visit or remote connection within 3 days after repair
Detailed Breakdown Report: Comprehensive report including root cause of breakdown, performed procedures, and recommendations
Preventive Maintenance Recommendations: Maintenance plan recommendations to prevent similar breakdowns
Operator Briefing: Training provided to facility personnel on breakdown prevention
Parts Life Tracking: Recording replaced parts in the tracking system and life planning
Our post-emergency repair reports provide valuable data for your facilities’ maintenance planning and minimize unexpected downtime.
Our Emergency Repair Service Packages and Pricing
Our emergency repair service packages for different needs:
Our Emergency Repair Service Packages and Pricing
Our emergency repair service packages for different needs:
Standard Emergency Call Service
- 24/7 call acceptance and routing
- Response commitment within 8 hours
- Service and travel fees according to standard rates
- Normal procedure for spare parts supply
Premium 24/7 Response Pa ckage
- Guarantee to be on-site within 4 hours
- 3 annual free emergency call rights
- 20% discounted service and travel fees
- Priority spare parts supply
- Free post-breakdown control visit
Annual Emergency Support Contract
- 24/7 priority response guarantee
- Spare parts inventory reservation
- Equipment-based critical parts list creation
- 5 annual free emergency call rights
- Contract pricing advantages
- Remote monitoring and early warning services
Pricing is offered with special quotations based on facility capacity, location, and equipment age.
Frequently Asked Questions
Depending on location, we guarantee response within 4 hours for contracted customers and within 8 hours for standard customers.
We serve all of Turkey. With our 6 strategically positioned regional centers, we provide rapid access to every point.
While it depends on the type of breakdown, 70% of our emergency interventions are completed within 6 hours. We can also offer temporary solutions to minimize downtime.
Our emergency repairs and replaced parts are covered by a 3-month warranty. This period is 6 months for our maintenance contract customers.
Emergency call fees are calculated based on service hours, travel costs, and parts used. Special discounts and free call rights are available for contracted customers.
A 30% emergency premium is applied for calls made outside business hours. This premium does not apply to our Premium and annual contract customers.
We can service all global and local mill equipment brands including Bühler, Ocrim, Alapala, Golfetto, Imas, Ugur, Simon, Sangati, Pavan, Molino, and Prokop.
Don’t waste time in emergency situations with your mill systems. Our expert team is just a phone call away. To prevent production losses and to schedule a free emergency planning appointment against unexpected breakdowns, contact us. Learn about our preventive maintenance programs to minimize your emergency risks.
Tanış A.Ş. – Your reliable emergency solution partner for mill systems for over 60 years.