Intuitive Interface, Visual Control
Our modern SCADA systems enable you to monitor and control your mill operations in a visual and understandable way. With high-resolution graphics, dynamic trend charts, and comprehensive reporting tools, you can instantly track production processes and make quick decisions.
- Comprehensive SCADA software solutions
- High-resolution graphical process visualization
- User-friendly operator interfaces
- Real-time process parameter monitoring
- Dynamic trend charts and reporting
- Multi-language support and customizable interface
- Alarm management and priority configuration
- Mobile device compatible display options
Precise Formulation, Consistent Quality
Our advanced recipe and product management systems facilitate the management and application of special formulations for different flour types and grain products. With parametric recipe definition, automatic dosing, and quality control integration, you always guarantee consistent quality.
- Detailed recipe creation and management system
- Parametric recipe definition and automatic adjustment
- Multi-product management and transition optimization
- Raw material blend definitions and automatic dosing
- Production history and recipe traceability
- Standard operating procedure integration
- Quality parameters and limit control
- Recipe development and optimization tools
Control from Anywhere, 24/7 Access
With our secure remote access solutions, you can monitor and control your mill from anywhere in the world. With web-based platforms, mobile applications, and cloud technologies, you can instantly track your facility’s performance and intervene quickly in critical situations.
- Secure remote access with VPN connection
- Web-based monitoring and control system
- Instant notifications with mobile application
- Multi-user and authorization management
- Real-time performance tracking
- Remote problem diagnosis and support
- Cloud-based data backup
- Global access without geographical restrictions
Smart Analysis, Maximum Efficiency
Our process optimization systems supported by artificial intelligence and machine learning continuously analyze and improve your mill performance. Our algorithms that balance energy consumption, yield, and quality parameters ensure you operate under optimum operating conditions.
- AI-assisted process optimization
- Real-time performance analysis
- Energy consumption optimization
- Yield improvement algorithms
- Quality-efficiency balancing systems
- Continuous improvement with learning algorithms
- Digital twin modeling and simulation
- Decision support systems and recommendation engines
Meaningful Data, Strategic Decisions
Our comprehensive data analytics solutions transform big data collected from your facility into meaningful business intelligence. With customizable dashboards, KPI tracking, and detailed reporting tools, you can analyze your production performance and make strategic decisions that will increase efficiency.
- Comprehensive production reporting systems
- Customizable dashboards and KPI indicators
- Detailed analysis and trend reports
- OEE (Overall Equipment Effectiveness) tracking
- Integration of production, quality, and maintenance data
- Data mining and predictive analytics
- Automatic report generation and sharing
- Data visualization tools
Seamless Integration, Full Compatibility
Our integration solutions ensure that your mill automation system communicates seamlessly with other systems such as ERP, laboratory equipment, and warehouse management. With open protocol support and flexible API structure, we facilitate your digital transformation by working compatibly with your existing systems.
- Integration with ERP systems
- Laboratory and quality control equipment connection
- Warehouse and logistics systems integration
- Automation level upgrade solutions
- Compatible operation with existing systems
- OPC UA, MQTT, TCP/IP protocol support
- Connection to external systems via API and web services
- MES (Manufacturing Execution Systems) integration
The Mill of the Future, Today’s Technology
Our Industry 4.0 and IoT solutions transform your facility into the smart factory of the future. Your facilities equipped with advanced technologies such as smart sensor networks, cloud computing, big data analytics, and augmented reality gain competitive advantage with autonomous decision-making and continuous optimization capabilities.
- Smart sensor networks and data collection
- Internet of Things (IoT) integration
- Cloud-based computing and storage
- Big Data analysis
- Predictive maintenance systems
- Cybersecurity solutions
- Augmented reality-assisted maintenance
- Autonomous decision-making mechanisms
Layered Architecture, Integrated Solution
Tanış A.Ş. mill automation solutions are designed in a systematic architectural structure. We offer an integrated system where every layer from sensor level to enterprise resource planning works harmoniously.
Field Level
Sensors, actuators, motors, frequency converters
Control Level
PLCs, remote I/O modules, motor control centers
Supervision Level
SCADA systems, operator stations, HMI panels
Production Management Level
MES, quality control, maintenance management
Enterprise Level
ERP integration, business intelligence, management reporting
Network Infrastructure
Industrial ethernet, wireless communication, data center
Cloud Services
Remote monitoring, data backup, global access
Cybersecurity
Firewalls, access control, data encryption
Mill Automation and Smart Control Systems
Industry 4.0 Compatible, Efficiency-Focused Digital Transformation
As Tanış A.Ş., with our experience of more than 60 years in the milling industry, we offer advanced automation and smart control systems for modern flour mills. Our automation solutions developed with Industry 4.0 principles enable you to digitally monitor, control, and optimize every stage of your production processes. Our solutions covering a wide range of technologies from PLC-based control systems to SCADA software, from IoT (Internet of Things) applications to artificial intelligence-supported optimization algorithms, help your mill achieve efficiency, quality, and sustainability goals. Our systems equipped with user-friendly interfaces, remote access capabilities, and comprehensive data analytics move your business one step ahead in the competitive environment of the digital age.
Main Control Systems
The Digital Brain of Your Mill
Our main control systems, which are the heart of mill automation, manage all your production processes reliably and efficiently. Our high-performance PLC systems that comply with industrial standards meet the current and future needs of your facilities with their modular structure and expandable architecture.
- Industrial PLC control systems
- Central processor and redundant architecture
- Modular and expandable system design
- Real-time process control
- High-speed data processing capacity
- UPS protection for uninterrupted operation
- Siemens, Allen Bradley, Mitsubishi partnerships
- Hardware compliant with international standards
Innovative, Reliable, User-Focused
Tanış A.Ş. automation technology is specially designed for the specific needs of the milling industry. Our systems provide high reliability, ease of use, and compatibility with future technologies.
- Modularity: Scalable and expandable system architecture according to needs
- Integration: Seamless integration capability with existing equipment and systems
- User-Friendly: Intuitive interfaces and easy-to-use operator screens
- Efficiency: Energy and raw material savings through process optimization
- Reliability: Redundant design and uninterrupted operation guarantee
- Flexibility: Quick adaptation to different products and production processes
- Analytics: Process improvement and decision support with advanced data analysis
- Security: Protection compliant with industrial cybersecurity standards
Step-by-Step Digitalization
The digital transformation of your mill is a process that begins with the analysis of the current situation and progresses gradually. As Tanış A.Ş., we develop a customized transformation strategy according to your digital maturity level and are with you at every step.
- Evaluation of current automation level
- Digital maturity analysis and target setting
- Phased digital transformation strategy
- Pilot application and validation processes
- Technology investment planning and prioritization
- Change management and organizational adaptation
- Training and competency development programs
- Continuous improvement and technology updates
Discover Our Automation Solutions
Discover Tanış A.Ş.’s advanced automation solutions to transform your mill into the smart facility of the future and benefit from the advantages of digital technologies.