With the continuous development of the livestock sector, the importance and quality of feed production is also increasing. Today, consistent quality, optimum cost, and reliable feed supply are of critical importance for a successful livestock operation. Turnkey feed mill solutions offer investors an integrated approach from the planning stage to the commissioning process, minimizing project risks while maximizing time and resource efficiency.
As Tanış A.Ş., with more than 60 years of sector experience, we are in a leading position in the design, installation, and commissioning of modern feed production facilities. Our technological solutions that meet the changing needs of the livestock and feed sector provide our customers with quality, efficiency, and profitability.
As Tanış A.Ş., the complete services we offer to feed mill investors include:
- Feasibility study and project planning: Detailed analysis of the financial and technical feasibility of your investment
- Engineering and facility design: Facility design customized to your needs, providing optimum efficiency
- Equipment manufacturing and procurement: Quality equipment from our own production and selected suppliers
- Construction and infrastructure coordination: Management of facility construction and infrastructure requirements
- Assembly and installation: Professional assembly service with our expert teams
- Commissioning and testing: Gradual commissioning of systems and performance tests
- Personnel training: Comprehensive training of operation and maintenance personnel
- Maintenance and technical support: Long-term maintenance and support services
- Project financing consultancy: Financial solutions and investment consulting
Feasibility and Concept Design
The first phase of our feed mill projects is a comprehensive feasibility study:
- Detailed analysis of customer needs and targeted feed formulations
- Optimum capacity planning and scaling studies
- Raw material sources, supply chain, and logistics evaluation
- Facility location and regional factors analysis
- Target market segment and competitive analysis
- Investment cost, operating expenses, and return projections
After design approval, the production and procurement process begins:
- Manufacturing of main feed processing equipment in our production facilities
- Procurement of raw material preparation and dosing systems
- Production of mixing, pelleting, and cooling units
- Programming and integration of automation and control systems
- Comprehensive factory tests and quality control for each equipment
- Transportation planning and shipment organization
Following feasibility approval, comprehensive engineering studies begin:
- Facility layout design for optimum flow and efficiency
- Preparation of detailed process flow diagrams and P&IDs
- Creation of machine layout plans and realistic 3D modeling
- Design of electrical, automation, and control systems
- Planning of auxiliary facilities and infrastructure such as water, air, steam
- Construction and structural design coordination
The assembly process begins when equipment reaches the site:
- Site preparation and infrastructure suitability control
- Equipment installation and precision machine assembly
- Integration of pipe, duct, and pneumatic conveying systems
- Installation of electrical installations and automation systems
- Assembly of silos and storage systems
- Meticulous quality control and assembly supervision at each stage
After assembly completion, the gradual commissioning process of systems is applied:
- Phased approach with system-by-system commissioning protocol
- Idle operation tests and equipment performance evaluations
- Loaded test operations and formulation trials
- Recipe calibration and process optimization
- Capacity verification and efficiency tests
- Product quality tests and performance guarantee verification
In the final phase of the project, comprehensive training and support services are provided:
- Theoretical and practical training for operator and maintenance personnel
- Delivery of detailed operation and maintenance documents
- Training on recipe management and formulation techniques
- Quality control procedures and laboratory techniques
- Process optimization and efficiency improvement training
- Operational support for transition to full capacity
Advantages of Feed Mill Investment
Benefits that feed mill investment will provide to your business:
- Opportunity to control feed expenses that constitute 60-70% of livestock costs
- Increased animal performance with consistent and high-quality feed production
- Evaluation of local raw materials and conversion to added value
- Supply chain independence and stable production during crisis periods
- 15-20% cost advantage in integrated facilities
- Potential for regional market sales with excess capacity
- Freshness and traceability advantages
- Strategic position in the value chain and competitive strength
Why Feed Mill Investment with Tanış A.Ş.?
Advantages of choosing Tanış A.Ş. for your feed mill investment:
- All solutions from a single source from feasibility to commissioning
- Minimized project risks with single point of responsibility
- Written guarantees on performance and quality
- Customer-specific design and production flexibility
- Commissioning on schedule and smooth start
- Comprehensive training and continuous technical support for operating personnel
- Spare parts and service guarantee extending up to 10 years
- Access to continuously developing technologies and upgrade opportunities
