Ekluses: Advanced Sieve Cleaning Technology for Mill Operations
Ekluses represents a cutting-edge automated system specifically engineered for sieve cleaning operations across flour mills and grain processing facilities. These advanced Ekluses systems, developed through Tanış A.Ş.’s innovative engineering expertise, deliver superior sieve performance, enhance production quality standards, and significantly reduce operational maintenance costs.
Understanding Ekluses Technology and Its Critical Role
Ekluses (sieve cleaning system) is an automatic system that prevents sieve clogging and ensures continuous cleaning in mill facilities. It is critically important for uninterrupted operation especially in flour production, semolina sifting, and grain cleaning operations.
Challenges with Conventional Cleaning Approaches
Manual cleaning labor costs
Production interruptions and downtime
Shortened sieve life
Quality degradation and efficiency loss
Comprehensive Solution Through Ekluses Technology
Modern ekluses technology eliminates these problems with automatic cleaning:
Continuous and uninterrupted cleaning
Extended sieve life
High efficiency and quality
Low operating cost
Technical Operation of Tanış Ekluses Systems
Automatic Brushing Mechanism
Our ekluses system continuously cleans accumulations on sieve surfaces with rotating brush mechanism:
Brush rotor moves continuously over the sieve
Adhered particles and dust accumulations are cleaned
Sieve holes are kept open
Cleaning residues are removed by discharge system
Adjustable Speed and Pressure Control
Material type specific brush speed adjustment
Pressure control suitable for sieve sensitivity
Programmable operation with timer systems
Manual and automatic operation options
Ekluses System Types and Applications
Ekluses for Mill Sieves
Specially designed ekluses systems for plansifter sieves and control sieves used in flour mills:
Brush selection suitable for sensitive sieve structure
Low vibration – sieve is not damaged
Cleaning without affecting flour quality
Modular design suitable for different sieve sizes
Ekluses for Semolina Sieves
Special ekluses solutions developed for purifier sieves in semolina production lines:
Cleaning without damaging semolina particles
High-efficiency semolina separation
Improved purifier performance
Minimum product loss
Ekluses for Cleaning Sieves
Ekluses systems designed for vibrating sieves in grain cleaning lines:
High efficiency in foreign matter cleaning
Sensitive operation preventing seed damage
Maximum utilization of sieve capacity
Adaptable for various seed types
Advantages of Ekluses System
Continuous and Uninterrupted Production
With ekluses system, production downtime is minimized:
24-hour continuous cleaning
No manual intervention required
No stopping except planned maintenance periods
Production efficiency maximized
Extended Sieve Life
Regular and sensitive cleaning reduces sieve investment costs:
Sieve holes cleaned without forcing
Metal fatigue reduced
Sieve replacement frequency decreased
Spare sieve stock costs reduced
Improvement in Product Quality
Clean sieves increase production quality:
Homogeneous sifting performance
Consistency in quality parameters
Customer satisfaction increase
Competitive advantage provision
Low Operating Cost
Automation reduces labor and maintenance costs:
Manual cleaning labor eliminated
Energy consumption optimized
Maintenance requirements reduced
Quick payback period
Considerations in Ekluses Selection
Sieve Type and Size
Sieve characteristics must be known for correct ekluses selection:
Sieve type (plansifter, purifier, vibrating)
Sieve dimensions and hole diameters
Sieve material and structural features
Operating conditions and ambient temperature
Processed Material Properties
Material type and characteristics
Moisture content and stickiness
Particle size distribution
Abrasive properties
System Integration
Existing equipment compatibility
Automation system integration
Power and control connections
Installation space requirements
Special Features of Tanış Ekluses Systems
Durable and Long-Lasting Design
Robust structure suitable for industrial conditions:
High-quality materials
Corrosion-resistant surface coatings
Lubricated bearing systems
Dust-proof motor housings
Flexible and Modular Structure
Flexible design adapting to different needs:
Modular components
Adjustable parameters
Easy expansion capability
Options in different sizes
Easy Maintenance and Service
Long life with minimum maintenance requirement:
Easy access points
Quick parts replacement
Automatic lubrication systems
Condition monitoring sensors
Smart Control System
Modern automation features:
PLC control system
Touch panel interface
Remote monitoring capability
Alarm and warning systems
Installation and Commissioning
Quick and Easy Assembly
Installation process of ekluses systems:
Minimal preliminary preparation work
Easy assembly with standard connections
Quick calibration and adjustment
Short commissioning time
Integration to Existing Systems
Retrofit solutions available
Compatibility with adapter parts
Integration with minimum modification
Installation without production interruption
Maintenance and Service Services
Regular Maintenance Program
For optimum performance of ekluses systems:
Daily controls: Brush condition, vibration
Weekly maintenance: Lubrication, cleaning
Monthly maintenance: Bearing control, adjustment controls
Annual maintenance: Comprehensive control, calibration
Spare Parts and Support
With Tanış A.Ş. guarantee:
Original spare parts
Fast supply service
Technical support line
Expert service team
Economic Advantages and Investment Return
Initial Investment and Return
Economic evaluation of ekluses system investment:
Short payback period
Labor savings
Extended sieve life
Productivity increase
Operating Cost Savings
Energy efficiency
Reduced maintenance cost
Minimized downtime
Quality improvement
Frequently Asked Questions
Which sieve types can ekluses system be applied to?
Our ekluses systems can be adapted to all sieve types including plansifter sieves, purifier sieves, vibrating sieves, and control sieves. Special brush designs are available for each sieve type.
Is it necessary to stop production for installation?
Installation during planned maintenance periods minimizes production interruption. In some cases, installation on live lines is also possible.
How often is maintenance required?
Under normal conditions, monthly controls are sufficient. In heavy usage, maintenance frequency can be increased. Automatic lubrication system reduces maintenance requirements.
Can it be applied to my existing sieves?
Yes, with our retrofit solutions, ekluses system can be added to existing sieves. Appropriate solution is recommended after technical survey.