The successful installation and assembly of mill systems is as important a factor as equipment quality. Even the highest quality machines and equipment cannot show expected performance, may break down frequently, or cause inconsistencies in production quality when not properly assembled. Professional on-site assembly service is a fundamental requirement for your mill system to operate long-term, efficiently, and trouble-free.
As Tanış A.Ş., with our over 60 years of sector experience and expert assembly teams trained to international standards, we offer comprehensive and precise services for on-site assembly of your mill systems. By performing a safe and efficient installation fully compatible with your equipment’s technical specifications, we ensure your investment operates at maximum performance.
Tanış A.Ş.’s on-site assembly services offer a complete approach covering all components of your mill systems:
Mechanical Assembly: Precise installation, alignment, and securing of all mill equipment
Conveying Systems Assembly: Installation of elevator, screw, chain, and belt conveyor systems
Pipe and Duct Assembly: Assembly of air ducts, filter connections, and pneumatic conveying lines
Electrical and Automation Installation: Assembly and connections of motors, panels, sensors, and control systems
Filter and Aspiration Systems: Installation of dust collection and air cleaning systems
Commissioning Support: First start-up, testing, and adjustments after assembly
Overhaul and Relocation Assembly: Assembly services within the scope of relocating or renovating existing facilities
We meticulously manage every stage of the assembly process with a systematic and planned approach:
- Preliminary Assessment and Preparation
- Detailed examination of site conditions
- Control of necessary infrastructure before assembly
- Preparation of assembly plan and work schedule
- Occupational safety risk assessment
- Verification of material and equipment lists
- Site Organization and Assembly Team
- Creating assembly team suitable for project size
- Organizing site office and storage areas
- Organization of lifting and handling equipment
- Preparation of quality control procedures
- Review of technical specifications and drawings
- Basic Assembly Phases
- Assembly of structural support elements and steel construction
- Placement and securing of main equipment
- Installation and integration of secondary systems
- Assembly of pipe and duct systems
- Installation of electrical and automation systems
- Quality Control and Testing
- Detailed quality control application at every stage
- Movement and vibration control after assembly
- Sealing and pressure tests
- Electrical and grounding tests
- Control of connection and fastening elements
- Documentation and Reporting
- Daily assembly progress reports
- Photographic assembly documentation
- Test results and checklists
- Assembly completion certificate
Preparation of as-built drawings
Tanış A.Ş.’s expert assembly teams consist of professionals trained to international standards:
Assembly Supervisors: Leaders with 15+ years of experience who understand and manage technical specifications and drawings
Expert Technicians: Certified technicians specialized in mill systems installation
Welding Specialists: Experts with relevant certifications, experienced in precision welding and metalworking
Electrical and Automation Technicians: Technicians trained in electrical systems installation and automation integration
Quality Control Engineers: Engineers who control and document assembly quality
Occupational Safety Specialists: Specialists who ensure implementation of occupational safety standards throughout the assembly process
We use special equipment and advanced technologies for professional assembly:
Laser Alignment Systems: Laser technology for millimeter-precise alignment of equipment
Torque-Controlled Tightening Systems: Tightening connection elements at standard-compliant torques
Mobile Crane and Lifting Systems: Special lifting equipment for safe and precise placement of heavy equipment
Vibration Analysis Devices: Measurement and analysis of vibration levels after assembly
Thermal Cameras: Control of working temperatures of electrical connections and equipment
Digital Measurement and Control Devices: Special digital equipment for operations requiring precise measurement and control
3D Scanning Technology: 3D scanning systems for controlling assembly precision in complex structures
Roll and Milling Systems Assembly
- Precise leveling of roll platforms
- Parallel assembly and adjustments of roll cylinders
- Precise calibration of pressure systems
- Adjustments of scraper and fluting systems
Assembly and alignment of drive systems
- Vibration-isolated assembly of sifter bodies
- Precise adjustment of eccentric and drive mechanisms
- Installation of sifter frame tensioning systems
- Precise adjustments of sizer and purifier systems
- Optimum assembly of aspiration connections
Conveying Systems Assembly
- Vertically precise assembly of elevator towers
- Belt tension and alignment adjustments
- Precise assembly of bucket and belt mountings
- Installation of screw and chain conveyors
- Optimization of transition points between conveying systems
- Assembly of filters with structural supports
- Vibration-isolated installation of fans and motors
- Assembly of air ducts ensuring sealing
- Precise adjustments of airlocks and rotary valves
- Ensuring pressure and flow balance
Electrical and Automation Systems
- Assembly and grounding of electrical panels
- Motor and drive connections and adjustments
- Installation of cable trays and cable carrying systems
- Assembly and calibration of sensors and measuring devices
- Integration and testing of control systems
Advantages of Our On-Site Assembly Services
Advantages that choosing Tanış A.Ş.’s on-site assembly services will provide to your operation:
Error-Free Assembly: Error-free assembly fully compatible with your mill equipment’s technical specifications
Time Savings: 30% faster assembly process with experienced teams and planned approach
Quality Guarantee: Quality control and documentation to international standards
Optimum Performance: Precise adjustments for your equipment to operate at maximum efficiency
Long Equipment Life: Up to 40% increase in equipment life with correct assembly
Trouble-Free Commissioning: Trouble-free and fast commissioning process after assembly
Occupational Safety: Assembly operations compliant with the highest occupational safety standards
We offer customized assembly service packages according to your operation’s needs and project size:
Basic Assembly Package
- On-site assembly service under supervisor control
- Basic quality control and documentation
- Basic training for customer personnel
- Use of standard assembly equipment
Basic support for commissioning
- Comprehensive assembly service under senior supervisor leadership
- Detailed quality control and documentation
- Advanced laser alignment and vibration analysis
- Comprehensive training program for customer personnel
- Full support for commissioning and optimization
- 3-month follow-up and post-assembly control visit
Sample timeline for a typical mill system assembly:
Preparation Phase (1-2 weeks)
- Site inspection and preparation
- Assembly plan and team organization
- Material and equipment control
- Occupational safety analysis and preparations
Structural Assembly (2-4 weeks)
- Assembly of steel construction and platforms
- Floor anchors and foundation connections
- Installation of support systems
- Assembly of structural supports
Main Equipment Assembly (3-6 weeks)
- Assembly of rolls, sifters, and conveying systems
- Installation of main motors and drive systems
- Assembly of filter and aspiration systems
- Installation of basic pipe and duct systems
Complementary Systems (2-3 weeks)
- Installation of secondary systems
- Assembly of connection elements
- Railings, stairs, and access platforms
- Assembly of auxiliary equipment
Electrical and Automation (2-4 weeks)
- Cable trays and electrical lines
- Panel and motor connections
- Sensor and instrumentation assembly
- Automation system integration
Testing and Commissioning (1-2 weeks)
- No-load test runs
- Component-based tests
- Sealing and pressure tests
- Final controls for commissioning
- Full comprehensive assembly under project manager leadership
- Comprehensive quality assurance program
- Use of all advanced assembly technologies
- Certified training program for customer personnel
- Complete commissioning and performance optimization
- 12-month assembly guarantee and periodic control visits
- Post-assembly maintenance consulting
We apply international quality standards and sectoral norms in every assembly project:
Engineering Standards: Assembly applications compliant with ASME, Eurocode, and EN standards
Welding Standards: Welding processes compliant with ISO 3834 and AWS standards
Electrical Safety: Installations compliant with IEC and local electrical regulations
Occupational Safety: Assembly safety procedures compliant with OHSAS 18001 norms
Quality Control: Processes audited within the scope of ISO 9001 quality management system
Documentation: Test and quality documentation compliant with EN 10204 standards
Special advantages we offer to customers who choose our assembly service:
Extended Warranty: Assembly warranty in addition to equipment warranty
Priority Technical Support: Priority technical support right during post-assembly period
Maintenance Discount: 15% discount on maintenance services in the first year
Commissioning Support: Free commissioning support and optimization
Training Program: Comprehensive training for maintenance and operation personnel
Documentation Package: Detailed assembly and maintenance documentation
Frequently Asked Questions
Assembly duration varies depending on project size and scope. Small and medium-scale projects generally take 6-10 weeks, while large facilities may take 12-20 weeks. In case of overhaul or modernization assemblies at an existing facility, we can work during weekends and planned downtime periods to minimize production interruption. Additionally, by assembling different sections of the system in phases, we can prevent production from stopping completely.
For site preparation before assembly, we expect the following from our customers: Completion of foundation and ground preparations, provision of adequate electrical and compressed air installations, preparation of material unloading and storage areas, and ensuring necessary permits and local regulation compliance. A detailed checklist and requirements are shared with our customers during the pre-assembly period.
Documents required for our assembly team to work correctly and efficiently: General layout plans, machine technical drawings, detailed assembly drawings, pipe and electrical schematics, equipment specifications and assembly manuals, and project specifications. All these documents must be ready on-site before assembly begins.
We encourage active participation of customer maintenance and operation personnel in the assembly process. This provides great advantages in future maintenance and operation processes. Personnel have the opportunity to learn system details first-hand by working with our assembly team. Additionally, we offer a comprehensive training program during assembly
After assembly completion, we provide a comprehensive documentation package: As-built drawings and layout plans, assembly quality control reports, testing and commissioning protocols, photographic assembly documentation, torque values and critical adjustment parameters, electrical test reports, and assembly completion certificate.
In international projects, a core assembly team is assigned under the leadership of our experienced supervisors and reinforced with local workforce. All necessary equipment and special tools are shipped before the project. A special coordination team is assigned for logistics, accommodation, and local permits. Multi-language technical documents are prepared and interpreter support is provided when necessary. With projects completed in 50+ countries, we have an experienced team familiar with assembly challenges in different geographies and cultures.
Professional Assembly for Your Mill System
As Tanış A.Ş., we are with you for on-site assembly of your mill equipment with our over 60 years of experience in the sector and expert team. With our precise and quality assembly service, we maximize your system’s potential and ensure its long-lasting and efficient operation.
Take advantage of our professional assembly service for new facility installation, modernization of your existing system, or capacity increase. Our expert teams guarantee quality and precision at every stage of your project.
Contact us immediately for a free assembly assessment and customized quote. Our engineers will analyze your project’s needs and provide the most suitable assembly solution.