New Type Cleaning Sifter
The Future of Grain Cleaning in Modern Milling
The New Type Cleaning Sifter developed by Tanış A.Ş., which has been serving the milling sector since 1956, is an advanced technology sieve system that cleans your grains more efficiently and precisely. These modern cleaning sieves, produced in our Gaziantep-based production facilities with our experience in wheat, corn, and barley processing equipment, offer high capacity and superior cleaning performance.
The New Type Cleaning Sieve is an advanced technology sifting system used in the cleaning stage of the mill process. Its basic function is to separate dust, straw, chaff, stones, and other foreign materials from the grain, providing a cleaned and homogeneous grain flow. This process is critically important for equipment protection and product quality in the subsequent stages of the milling process.
Its most important difference from traditional sieves is its innovative design and improved vibration system. Thanks to a more effective sifting surface, optimized vibration pattern, and precisely adjustable parameters, it has increased cleaning efficiency by up to 30%. Additionally, offering more capacity per area covered compared to traditional sieves is another important advantage that increases facility efficiency.
The critical importance of the cleaning sieve in the mill process should be evaluated in terms of both equipment protection and product quality. Insufficiently cleaned grain causes wear, clogging, and failures in mill cylinders and sieves while also negatively affecting final product quality. The New Type Cleaning Sieve contributes to the optimum operation of the entire process by providing maximum efficiency at this critical stage.
Its effect on grain quality and final product is direct and significant. Cleaner grain means higher quality flour and less waste. Especially the effective separation of stones, metals, and foreign seeds both extends equipment life and improves final product quality. In Turkey, where 3% of world wheat production and 4.8% of barley production takes place, this quality difference provides competitive advantage.
Modern design philosophy and structural innovations form the foundation of the New Type Cleaning Sieve. The body structure, vibration system, and sieve structure redesigned to overcome the limitations of traditional sieves have provided significant improvements in both performance and durability.
Advanced sieve technology and separation mechanisms include multiple sifting layers and optimized sieve openings. Special sieve layers with holes of different sizes can separate contaminants in a wide range from large foreign materials to fine dust. The graduated sifting structure provides maximum cleaning efficiency for all types of grain.
Efficient vibration system and sifting principle provides a unique three-dimensional movement. The dual eccentric weighted drive system combines both circular and linear movements, ensuring optimum distribution of grain on the sieve surface. This patented vibration technology prevents sieve clogging and maximizes cleaning efficiency.
Precision adjustment mechanisms and control systems allow setting sifting parameters specific to each grain type. Critical parameters such as vibration frequency, amplitude, and sieve inclination can be easily adjusted and optimized according to different grain types.
Engineering solutions for high durability provide long-lasting operation. Reinforced steel chassis, vibration-resistant connecting elements, and wear-resistant sieve surfaces provide trouble-free service for years even under harsh working conditions.
Specially designed sieve surfaces and holes are engineered for optimum sifting performance. Holes of different shapes and sizes are optimized according to different foreign material types. Oblong, round, and triangular hole options provide effective cleaning against all types of contaminants.
High-quality material selection and durability are essential for long-lasting operation. Stainless steel, high-carbon steel, and special alloy sieve surfaces offer maximum resistance to wear, corrosion, and fatigue.
Wear-resistant structure is achieved through special heat treatments and surface hardening techniques. These treatments significantly extend sieve life and reduce maintenance costs.
Various sieve options suitable for different grain types are available. Special sieve configurations that provide optimum performance according to the unique size and form characteristics of different grains such as wheat, corn, and barley are offered.
Technical Specifications and Performance Values
Tanış New Type Cleaning Sieve is offered in various technical specifications:
- Dimensions: Models in the range of 1200x2400mm – 2000x4000mm
- Capacity: 5-50 tons/hour (varies according to model and grain type)
- Sieve layers: 2-4 layer options
- Weight: 800-2500 kg (according to model size)
- Motor power: 1.1-5.5 kW (varies according to capacity)
Motor power and energy consumption have been minimized thanks to the optimized drive system. Energy consumption per ton is up to 20% lower compared to traditional sieves.
Processing capacity depends on model size and grain type. A standard YTE-2000 model can process up to 50 tons of wheat per hour. This high capacity can meet the needs of even large facilities.
Vibration parameters and adjustability are important advantages of the New Type Cleaning Sieve. Parameters such as vibration frequency (300-600 rpm), amplitude (5-15 mm), and sieve inclination (3-8 degrees) can be precisely adjusted according to grain type and contamination rate.
Special measures have been taken for noise level and vibration control. Vibration isolators and sound insulation panels keep the noise level measured in the working environment below 80 dB(A).
Model Varieties and Capacity Options
Model alternatives are offered for different business sizes:
- TMCS-100/180 series: For small mills with 5-10 tons/hour capacity
- TMCS-120/180 series: For medium-scale businesses with 10-20 tons/hour capacity
- TMCS-160/180 series: For large facilities with 20-35 tons/hour capacity
- YTE-180/200 series: For industrial-scale facilities with 35-50 tons/hour capacity
Capacity ranges and selection criteria are determined considering facility size, grain type, and contamination rate. The Tanış engineering team provides technical support in selecting the most suitable model for your needs.
Special production options and configurations can be offered according to specific needs. Special dimensions, sieve combinations, or automation options can be produced according to customer demands.
Grain Cleaning Quality and Advantages
The ability to provide higher purity rates is the most important advantage of the New Type Cleaning Sieve. It offers 15-25% higher cleaning effectiveness compared to traditional sieves. This improvement makes a significant difference especially in grains with high contamination rates.
The efficiency of separating foreign materials of different sizes has been increased thanks to multiple sieve layers and special sieve design. It can separate contaminants in a wide spectrum from coarse foreign materials to dust.
Precision separation and classification function can classify grain based on size and weight. This feature is valuable especially in seed grain preparation and premium quality flour production.
Cleaning performance for wheat, corn, and barley has been optimized according to the special requirements of each grain type. Specific performance improvements have been achieved such as removing dust, chaff, and foreign seeds for wheat; separating stones and straw pieces for corn; cleaning hulls and foreign seeds for barley.
Quality Parameters and Test Results
Cleaning effectiveness measurements and test results confirm the superior performance of the New Type Cleaning Sieve. In tests conducted under controlled laboratory conditions, 22% higher cleaning effectiveness was measured compared to traditional sieves in wheat with 5% contamination rate.
Comparative performance analyses show the superiority of the New Type Cleaning Sieve in critical parameters such as energy consumption per ton, cleaning effectiveness, and processing capacity.
Data obtained from laboratory and field tests prove that it provides consistent and high performance under different operating conditions. The separation effectiveness of unwanted materials has been tested at different grain types and contamination rates, and consistent results have been obtained.
Installation and System Integration
Ease of integration into existing cleaning lines is provided thanks to the modular design of the New Type Cleaning Sieve. Standard input-output connections can be connected to existing pipelines with minimum modification. Special adapter options are available for retrofit applications.
Minimum installation area and compact design ensure efficient use of facility space. It occupies up to 25% less space compared to traditional sieves. This compact structure provides great advantages especially in facilities with limited space.
Transportation and assembly advantages are provided through modular structure and optimum weight distribution. Special transportation connection points and easily removable parts facilitate shipping and assembly.
The commissioning process and calibration are performed by the Tanış technical team. Following installation, precise calibration is performed according to grain type and facility characteristics for optimum performance.
Usage and Operation Ease
Operator-friendly control panel and interface provide easy use. Digital indicators, status LEDs, and an understandable control panel enable operators to manage the system efficiently.
Easily adjustable parameters provide optimization according to different grain types. Critical parameters such as vibration frequency, feed rate, and sieve inclination can be adjusted with simple mechanisms.
Daily use and operation methods are designed to require minimum operator intervention. Apart from routine controls and basic monitoring tasks, it provides largely automatic operation.
Detailed documentation is provided for troubleshooting and operator interventions. A trained operator can easily perform most routine interventions and adjustments.
Maintenance and Service Requirements
Low maintenance needs and long maintenance intervals are among the operational advantages of the New Type Cleaning Sieve. High-quality components and durable design minimize maintenance needs.
Easily accessible parts and service points shorten maintenance time. Quick access covers and modular design facilitate routine maintenance and cleaning operations.
Planned maintenance schedule and control points are important for optimum performance. Recommended maintenance program:
- Daily: Visual inspection and sieve cleaning
- Weekly: Vibration motors and drive system control
- Monthly: Sieve tension and wear control
- 6-Monthly: Bearings and sealing elements control
- Annual: General overhaul and replacement of worn parts
Spare parts and service support are guaranteed by Tanış A.Ş. All common spare parts are kept in stock and minimum downtime is ensured with fast shipping.
Economic Advantages and Operating Value
The effect on operating costs and savings potential are among the important economic benefits of the New Type Cleaning Sieve. Thanks to low energy consumption, reduced maintenance needs, and increased efficiency, processing cost per ton is significantly reduced.
Energy efficiency and resource optimization contribute to sustainable production goals. Energy savings of up to 20% both reduce environmental footprint and lower operating expenses.
The economic effect of cleaning quality on flour production means less waste and higher quality final product. Better cleaned grain increases flour yield and improves final product quality. This directly provides market value and competitive advantage.
Return on investment analysis typically shows a period of 2-3 years. Increased efficiency, reduced operating costs, and improved product quality ensure rapid return of investment.
Industrial Applications and Usage Areas
Large-scale flour mills are the main users of the New Type Cleaning Sieve. High-capacity models meet the needs of large facilities processing hundreds of tons of grain daily.
More compact models are offered for medium and small-scale mills. Especially for small facilities with limited space, compact design and high efficiency offer an ideal combination.
Grain processing facilities and silos are other common usage areas. Special versions are available for applications such as pre-storage grain cleaning, feed mills, and seed processing facilities.
Customized models can be produced for special purpose grain cleaning applications. Optimized solutions are offered for special needs such as seed separation, premium quality flour production, or organic grain processing.
R&D and Continuous Improvement
Tanış A.Ş.’s R&D studies in cleaning technologies are based on over 30 years of sector experience. As stated in our vision, we continue our leadership in the sector by “keeping production technology and innovation at the forefront” and “making corporate investment in R&D.”
Improvements made based on customer feedback are the foundation stone of the continuous evolution of our products. Each customer experience and feedback provides valuable contributions to our product development process.
Continuous innovation and technology development are at the center of our company philosophy. The latest developments in material science, vibration engineering, and flow dynamics are continuously integrated into our products.
The vision of the cleaning sieve of the future focuses on IoT integration, remote monitoring, and automation technologies. Smart sensors, real-time monitoring, and automatic adaptation capabilities will form the basic features of our next-generation cleaning sieves.
Customer Experiences and Success Stories
Real application examples and projects demonstrate the field performance of the New Type Cleaning Sieve. One of Turkey’s leading flour producers renewed all its cleaning lines with Tanış New Type Cleaning Sieves, reducing energy consumption by 18% and increasing cleaning capacity by 25%.
Among the customer stories that achieved performance improvement is a mill processing local wheat with high contamination rates. Thanks to the New Type Cleaning Sieve, by increasing cleaning efficiency by 30%, they became able to process low-quality local wheat that they could not process before.
Positive feedback and references confirm the product’s reliability in the sector. 95% of our customers stated that they would recommend the New Type Cleaning Sieve to other mill operators.
Frequently Asked Questions
How long can the New Type Cleaning Sieve be installed to my existing facility?
A typical installation can be completed within 2-3 days. This time may vary depending on existing infrastructure and the condition of connection points. A detailed site inspection is conducted before installation to provide an exact time plan.
Can the same sieve be used for different grain types?
Yes, the same sieve can be used for different grain types. However, for optimum performance, it is recommended to adjust the sieve configuration and vibration parameters according to each grain type. Our technical team helps you determine the most suitable settings for each grain type.
What is the maintenance frequency and requirement?
Under normal operating conditions, apart from daily simple controls, monthly periodic maintenance and annual comprehensive maintenance are sufficient. Thanks to high-quality components and durable design, maintenance needs are less compared to traditional sieves.
What is the energy consumption?
Depending on model size, motor power between 1.5 kW and 5.5 kW is used. Energy consumption per ton is up to 20% lower compared to traditional sieves. This efficiency provides significant savings especially in high-capacity businesses.
How is cleaning efficiency measured and what is the guaranteed performance?
Cleaning efficiency is calculated by measuring foreign material rates in input and output products. Tanış New Type Cleaning Sieve guarantees 95-98% cleaning efficiency depending on grain type and contamination rate. After each installation, performance tests are conducted to verify these values.