New Facility Installations
We offer complete installation services for mill facilities built from scratch:
Turnkey Projects: Integrated solutions covering the entire installation process from project design to commissioning.
Foundation and Infrastructure Consulting: Technical consulting for foundation and infrastructure design suitable for equipment specifications.
Optimum Layout Implementation: Layout planning and installation to use the facility’s available space most efficiently.
Mechanical Installation: Precise installation of all process equipment, conveying systems, and auxiliary equipment.
Electrical and Automation Setup: Installation of control systems, electrical infrastructure, and automation equipment.
Silo and Storage Systems: Safe and stable installation of raw material and finished product storage systems.
Auxiliary Facilities: Setup of auxiliary facilities such as laboratories, workshops, and compressor rooms.
In new facility installations, we apply comprehensive planning, coordination, and quality control to commission your facilities in the shortest time and with flawless quality.
With our specialized team in individual or group mill equipment installation, we offer the following services:
Roll and Grinding Systems: Vibration-free and precise installation of rolls, crushers, and grinding equipment.
Sifting and Classification Systems: Setup of sifter machines, sassor, and separators for optimum performance.
Cleaning Systems: Integration of cleaning equipment such as stone separators, trieur, and dehullers.
Pneumatic Conveying Systems: Leak-proof installation of compressed air systems, pipelines, and cyclones.
Packaging and Shipping Systems: Setup of packaging equipment, scales, and shipping systems.
We use installation techniques appropriate to each equipment’s specific characteristics, ensuring full compliance with manufacturer specifications.
Renovation and Modernization Installations
We offer special installation solutions during the renovation and modernization process of existing facilities:
Phased Renewal: Gradual renewal of systems with minimum production interruption.
Dismantling of Old Equipment: Safe and systematic dismantling of old equipment.
Integration of New Equipment: Compatible integration of new equipment with existing systems.
Capacity Increase: Additional equipment installations for facility capacity increases.
Installation in Operating Facilities: Planning and implementation that minimally affects production flow.
In renovation projects, we ensure a smooth transition process through detailed analysis of the current situation and proactive risk management.
With our global project experience, we offer professional installation services worldwide:
International Standard Implementation: Full compliance with country-specific technical standards and regulations.
Logistics and Customs Solutions: Logistics support for smooth transfer of equipment and installation materials.
Local Workforce Integration: Training and project integration of local workforce when necessary.
Multilingual Project Management: Effective communication and coordination in different languages and cultures.
Our successful projects completed in the Middle East, Africa, Central Asia, and Europe demonstrate our global-scale installation capacity.
Our Installation Process and Methodology
Pre-installation Preparation
Successful installation begins with detailed pre-preparation:
Site Survey: Detailed site inspection, assessment of existing conditions and potential challenges.
Equipment Control: Verification that shipped equipment is complete and undamaged.
Installation Plan: Detailed installation plan including equipment layout, installation sequence, and timeline.
Risk Analysis: Identification of potential risks and planning of measures.
Resource Planning: Organization of required human resources, equipment, and materials.
Safety Plan: Site organization and safety measures compliant with occupational safety standards.
This meticulous preparation phase directly affects the efficiency and quality of the installation process.
Professional Installation Implementation
Our expert teams perform the installation process according to established procedures and standards:
Engineering Standards: Compliance with international engineering norms and manufacturer specifications.
Precise Alignment: Positioning equipment with millimetric precision using laser alignment devices.
Vibration Control: Special installation techniques for vibration-free operation of dynamic equipment.
Torquing Protocols: Tightening fasteners to specified torque values.
Quality Welding Work: Standard-compliant welding applications by certified welders.
System Integration: Integration of different equipment to work seamlessly.
Step-by-step Control: Quality control and approval mechanism at each installation stage.
Quality, safety, and time management are our most fundamental priorities during the installation process.
Installation Quality Control Procedures
We implement comprehensive quality control procedures to guarantee installation quality:
Continuous Inspection: Regular quality controls at every stage of the installation process.
Alignment Controls: Measurement and documentation of equipment alignment with digital devices.
Connection Controls: Control of bolts, welds, and other connection elements.
Sealing Tests: Sealing and pressure tests in pressurized systems.
Documentation: Detailed reporting of all quality control processes.
Customer Approval: Customer representative approval at critical installation stages.
This systematic quality control approach minimizes installation errors and ensures long-term system reliability.
Commissioning and Testing
After installation is completed, we implement comprehensive commissioning procedures to ensure safe and efficient operation of systems:
Gradual Commissioning: Safe step-by-step commissioning of systems.
No-load Operation Tests: Testing and adjustment of equipment in unloaded condition.
Loading Tests: System performance evaluation through gradual loading.
Performance Verification: Control of process parameters and system performance compliance with design values.
Safety Systems Testing: Control of emergency systems and safety mechanisms.
Operator Training: Training user personnel on system operation.
The commissioning process ensures that systems reach guaranteed performance values and operate safely.
Our Expert Installation Team
The success of our installation projects is based on our qualified and experienced human resources:
Installation Engineers: Project managers and engineers with an average of 15+ years of industry experience.
Certified Technicians: Installation and welding technicians with international certifications.
Electrical and Automation Specialists: Technical staff specialized in electrical, electronic, and automation systems.
Continuous Training: Regular training that develops team members’ technical competencies and safety awareness.
Occupational Safety: Personnel with comprehensive training and certification in occupational health and safety.
International Experience: Team with high adaptation ability and project experience in different countries.
Our Modern Installation Equipment
We use advanced technology equipment to perform installation operations precisely and efficiently:
Laser Alignment Systems: Laser technology providing millimetric precision alignment.
Digital Torque Equipment: Digital equipment ensuring precise torquing of fasteners.
Industrial Lifting and Handling Systems: Special equipment for safe handling of heavy equipment.
Welding Machines: High-quality welding equipment meeting industrial standards.
Measurement and Test Devices: Precision measuring devices for calibration, pressure testing, and other controls.
Mobile Workshop: Fully equipped mobile workshop for equipment modifications needed on-site.
Success Factors in Our Installation Projects
The fundamental factors that ensure our superior success in installation projects:
Detailed Planning: Comprehensive project and installation plan prepared according to each project’s special conditions.
Proactive Risk Management: Approach that anticipates potential problems and takes measures.
On-time Delivery Focus: Determination to complete projects on the determined schedule.
Technical Expertise: Deep industry knowledge and mastery of equipment technologies.
Quality Standards: Full compliance with international quality standards and uncompromising implementation.
Problem-solving Ability: Producing fast and effective solutions to unexpected challenges encountered on-site.
Customer Communication: Transparent, regular, and proactive information and coordination.
These principles guarantee the success of our projects and maximize customer satisfaction.
Technical Advantages
Technical advantages provided by our professional installation services:
Equipment Life: 30-40% increase in equipment service life through proper installation.
Optimum Performance: Ensuring efficient operation of systems at design capacity.
Breakdown Prevention: Minimizing installation-related breakdowns and downtimes.
System Integration: All equipment working as a seamless ecosystem.
Energy Efficiency: Optimization of energy consumption through proper alignment and installation.
Process Quality: Continuity in product quality with stable and consistent process parameters.
Operational gains provided from an operational perspective:
Fast Commissioning: Faster commissioning of systems through professional installation.
Minimum Interruption: Minimizing production interruption in renovation projects.
Single-point Management: Management of the entire installation process from a single responsibility center.
Predictable Cost: Prevention of surprise costs with clearly defined scope and budget.
Risk Reduction: Keeping project risks under control through professional management.
Documentation: Creating institutional memory with comprehensive installation and commissioning documentation.
Long-term Advantages
Long-term gains provided by installation quality:
Low Maintenance Need: Reduction in routine maintenance needs and costs through quality installation.
Investment Protection: Maximizing the value and life of your equipment investment.
Sustainable Performance: Stable and reliable performance for many years.
Future Compatibility: Suitable infrastructure for future modernization and updates.
Initial Meeting and Survey
Our installation service begins with comprehensive analysis and assessment:
Needs Analysis: Understanding customer expectations and technical requirements.
Site Inspection: Assessment of physical conditions of the installation site.
Technical Evaluation: Analysis of equipment characteristics and installation requirements.
Risk Assessment: Identification of potential challenges and risks.
Preliminary Installation Plan: Estimated duration, resource needs, and methodology proposal.
Proposal Preparation: Proposal including detailed scope, timeline, and cost information.
Planning and Preparation
With project approval, the detailed planning and preparation phase begins:
Detailed Installation Plan: Step-by-step installation sequence, resource planning, and timeline.
Team Formation: Creation and assignment of project-specific installation team.
Equipment Preparation: Organization of required installation equipment and tools.
Logistics Planning: Planning of equipment, material, and personnel logistics.
Safety Plan: Occupational safety assessment and creation of safety procedures.
Coordination Meeting: Project kick-off meeting with all stakeholders.
Implementation and Delivery
Installation operation is executed and completed as planned:
On-site Mobilization: Positioning installation team and equipment on-site.
Installation Implementation: Systematic installation operation according to plan.
Daily Reporting: Regular reporting of progress, challenges encountered, and solutions.
Quality Control: Comprehensive quality control and documentation at each stage.
Commissioning: Gradual commissioning and testing of completed systems.
Training: Providing system training to operation and maintenance personnel.
Final Acceptance: Final controls, documentation delivery, and official acceptance procedures.
Professional Installation and On-site Setup Services for Mill Systems
The foundation of high performance and efficiency in mill equipment operation is based on professional installation and setup. Even the highest quality equipment cannot deliver expected performance when not properly installed, leading to increased breakdown frequency, reduced energy efficiency, and shortened equipment life. Proper installation means precise alignment, appropriate fastening, vibration-free operation, and flawless integration between systems.
As Tanış A.Ş., with our industry experience since 1956, we have completed hundreds of successful installation projects in Turkey and worldwide. With our expert installation team, modern equipment, and proven methodology, we complete the installation of your mill systems to international standards, on time, and without compromising quality.
Frequently Asked Questions
For installation operations, we basically need: suitable work area, electricity and water supply, secure area for equipment storage, and basic safety equipment. A detailed requirements list is shared after the survey specific to the project.
Installation duration varies according to project scope, facility size, and complexity. On average, complete installation of a 100 ton/day capacity mill facility can take 30-45 days, while individual equipment installations can take 3-10 days.
In renovation projects, a phased installation plan is implemented to minimize production interruption. In most cases, critical operations are performed during planned shutdown periods and programmed to minimally affect production flow.
For international projects, in addition to standard installation services, we offer: visa and work permit organization, equipment customs and logistics support, accommodation and local transportation organization, local supplier coordination, and multilingual support.