In flour mill investments, turnkey solutions ensure that all phases of the project are managed by a single reliable partner, as opposed to fragmented approaches. This holistic approach minimizes project risks while maximizing time and resource efficiency. As Tanış A.Ş., with more than 60 years of sector experience, we are in a leading position in the installation of modern flour mill facilities.
Our turnkey projects cover all processes from concept design to commissioning and offer our investors a complete solution, reliable partnership, and lasting value.
Scope of Our Turnkey Flour Mill Services
As Tanış A.Ş., the integrated services we offer to flour mill investors include:
- Feasibility study and project planning: Detailed analysis of the financial and technical feasibility of your investment
- Engineering and facility design: Facility design customized to your needs, providing optimum efficiency
- Equipment manufacturing and procurement: Quality equipment from our own production and selected suppliers
- Construction and infrastructure coordination: Coordination of facility construction and infrastructure requirements
- Assembly and installation: Professional assembly service with our expert teams
- Commissioning and testing: Gradual commissioning of systems and performance tests
- Personnel training: Comprehensive training of operation and maintenance personnel
- Maintenance and technical support: Long-term maintenance and support services
- Project financing consultancy: Financial solutions and investment consulting
Feasibility and Concept Design
The first phase of our flour mill projects is a comprehensive feasibility study:
- Detailed analysis of customer needs and expectations
- Market research and optimum capacity planning
- Location analysis and evaluation of infrastructure requirements
- Examination of raw material sources and supply chain
- Determination of product portfolio and market strategy
- Investment analysis, cost calculations, and return projections
Detailed Engineering and Design
Following feasibility approval, comprehensive engineering studies begin:
- Facility general layout plan optimization
- Preparation of process flow diagrams and P&IDs
- Creation of machine layout plans and realistic 3D modeling
- Design of electrical, automation, and control systems
- Auxiliary facilities and infrastructure planning
- Development of integrated solutions with construction and structural design coordination
Production and Procurement Process
After design approval, the production and procurement process begins:
- Manufacturing of mill machines in our production facilities
- Procurement and integration of auxiliary equipment and components
- Programming and testing of automation and control systems
- Comprehensive factory tests and quality control applications for each equipment
- Transportation planning and shipment organization
Creation of site logistics and material management plans
The assembly process begins when equipment reaches the site:
- Site preparation and infrastructure suitability control
- Equipment installation and precision machine assembly
- Integration of pipe, duct, and conveying systems
- Installation of electrical installations and automation systems
- Integrated assembly of complete process line
- Quality control and assembly supervision at each stage
Commissioning and Testing
After assembly completion, the gradual commissioning process of systems is applied:
- Systematic approach with system-by-system commissioning protocol
- Idle operation tests and equipment performance evaluations
- Loaded test operations and capacity verification
- Process optimization and fine adjustments for efficiency
- Product quality tests and compliance control with standards
- Performance guarantee tests and verification
Training and Delivery
In the final phase of the project, comprehensive training and support services are provided:
- Theoretical and practical training for operator and maintenance personnel
- Delivery of detailed operation and maintenance documents
- Training on process management and optimization techniques
- Operational support for transition to full capacity production
- Arrangement of warranty and service agreements
- Official acceptance procedures and completion of turnkey project
Modern Technology and Innovative Solutions
Tanış A.Ş. flour mills are equipped with the most advanced technologies in the sector:
- State-of-the-art roller, sifter, and cleaning systems
- Efficient equipment reducing energy consumption by up to 25%
- Integrated automation systems managing the entire operation
- Industry 4.0 compatible smart factory infrastructure
- Remote monitoring and support capability from anywhere in the world
- AI-supported systems providing continuous process optimization
High Efficiency and Performance
Our facilities are designed for maximum operational efficiency:
- Optimum extraction rates between 78-82%
- Energy consumption 20% below sector average per ton
- Up to 50% labor savings per shift
- Resource savings with waste rates below 1%
- Consistent product quality from batch to batch
- 95%+ capacity utilization rate and minimum downtime
Quality and Product Variety
Tanış A.Ş. mills have the capacity to produce a wide range of products:
- Bread, pastry, pizza, baklava, and special purpose flours
- Whole wheat, rye, and special blend flours
- Flexible process providing full compliance with customer specifications
- Precise granulation control at micron level
- Consistency in quality parameters such as protein, gluten, moisture, ash ratio
- Adjustable flour characteristics according to regional taste
Modular and Expandable Design
Design philosophy providing flexibility for future-oriented investments:
- Modular structure suitable for planned gradual capacity increases
- Ready infrastructure and connection points for additional lines
- System architecture adaptable to technological developments
- Flexible facility design allowing addition of different product lines
- Integration possibility for new product types
- Adaptive design ensuring long-term protection of investment
Cleaning and Preparation Systems
Cleaning equipment forming the foundation of quality flour production:
- Wheat reception and pre-storage units
- Combined cleaning machines with double aspiration
- Dry and wet stone separators, magnetic separators
- Tempering systems with automatic moisture measurement
- Precise dosing and mixing units
- Wheat washing and drying systems
Milling Systems
Milling equipment that is the heart of the flour mill:
- High-efficiency roller units with dual motors and air cooling
- Sifter systems with automatic temperature and pressure control
- Plansifter and purifier units
- Advanced technology mixer and bran finishing systems
- Low-pressure pneumatic conveying systems
- Automatic roller adjustment and pressure optimization
Systems for packaging processed products:
- Stainless steel flour storage and homogenization silos
- Automatic recipe-based mixing and enrichment systems
- Advanced safety sifters and metal detectors
- Open mouth and valve bag packaging lines
- Robot-assisted automatic palletizing systems
- FIFO system and logistics optimization
Control and Automation Systems
For smart and efficient facility management:
- Siemens or Allen Bradley PLC-based central control systems
- User-friendly SCADA interface and visualization
- Digital recipe management software
- Online quality parameter monitoring systems
- Energy and efficiency monitoring and reporting tools
- 24/7 remote access and technical support infrastructure
Small and Medium Scale Mills
Ideal solutions for businesses serving local markets:
- 50-150 tons/day wheat processing capacity
- Compact design with 1,500-2,500 m² area requirement
- 18-24 months return on investment
- Easy operation with 3-5 personnel per shift
- Fast installation and commissioning within 6-8 months
- Special solutions for entrepreneurs with low initial investment
Industrial Scale Mills
For producers serving regional and national markets:
- 200-500 tons/day capacity industrial facilities
- Minimum personnel requirement with fully automatic operation
- Integrated laboratory and quality control systems
- Flexible process capable of producing 8-10 different flour types
- Competitive production with optimized operating costs
- Production capacity and quality standards for export orientation
High Capacity Integrated Facilities
For those who want to be in a leading position in national and international markets:
- 500+ tons/day capacity large-scale facilities
- Fully automatic operation with minimum human intervention
- Integrated wheat storage, milling, and packaging facilities
- Optimized production with central control system
- Maximum energy efficiency and lowest cost per ton
- Comprehensive solutions designed for global competition
Additional services supporting your flour mill investment:
- Fully equipped laboratory setup and analytical equipment
- Energy-efficient lighting and heating-cooling systems
- Dust collection and filtration systems in ATEX standards
- Steel construction or reinforced concrete wheat storage silos
- Packaging and evaluation systems for by-products like bran and offal
- In-plant logistics and warehouse management solutions
- Digital maintenance management systems
Success Factors in Our Flour Mill Projects
Features that make Tanış A.Ş. stand out in flour mill projects:
- More than 60 years of sector experience
- Expert staff of 150+ engineers
- R&D center following the latest technologies
- Project management methodology in PMI standards
- ISO 9001, ISO 14001, and OHSAS 18001 certified production
- Fast supply and cost advantage with domestic production
- Continuous innovation and technology development
- Customer-focused flexible solution approach
Financial Advantages of Flour Mill Investment
Financial benefits of flour mill investment with Tanış A.Ş.:
- Optimum investment cost 10-15% below sector average
- Early income opportunity with fast installation in 12-18 months
- Low operating costs up to 20% per ton
- Up to 30% annual savings with energy efficiency
- Market competitive advantage with superior quality flour production
- 25+ year equipment life and low maintenance costs
- Financing options with EXIM bank and leasing institutions
- Export credit and incentive opportunities for international projects
Why Flour Mill Investment with Tanış A.Ş.?
Advantages of choosing Tanış A.Ş. for your flour mill investment:
- All solutions from a single source from feasibility to commissioning
- Minimized project risks with single point of responsibility
- Written guarantees on performance and quality
- Customer-specific design and production flexibility
- Commissioning on schedule and smooth start
- Comprehensive training and continuous technical support for operating personnel
- Spare parts and service guarantee extending up to 10 years
- Access to continuously developing technologies and upgrade opportunities
Frequently Asked Questions
Depending on capacity and project complexity, a 100 tons/day capacity facility can generally be completed in 10-12 months, while a 500 tons/day capacity facility can be completed in 16-18 months. This period covers all phases from feasibility study to commissioning.
For a 100 tons/day capacity flour mill, approximately 1,500-2,000 m² of covered area is required. Infrastructure requirements include 500-600 kVA electrical connection, 15-20 m³ daily water capacity, and minimum 5-meter ceiling height.
Although investment cost depends on many factors, as a general guide, an investment of 1.5-2 million Euros for a 100 tons/day capacity facility, 3-4 million Euros for 300 tons/day, and 5-7 million Euros for 500 tons/day may be required.
While the average payback period depends on market conditions, an efficient flour mill investment generally pays for itself within 24-36 months. In integrated facilities and high-capacity projects, this period can decrease to 20-30 months.
Yes, our facilities are developed according to modular design principles. Initially, a 100 tons/day capacity facility can be established and in subsequent periods it can be increased to 200 or 300 tons/day capacity with minimum interruption.
Yes, we offer comprehensive solutions for modernization of existing facilities. We have modular modernization packages for objectives such as capacity increase, efficiency improvement, energy optimization, or quality enhancement.
Yes, the systems we design have the flexibility to process hard, semi-hard, and soft wheat varieties and produce different product types such as bread, pastry, pizza, and baklava flours. Thanks to automatic recipe management systems, product changes can be made quickly and easily.
For international projects, we offer additional services such as design compliant with local conditions and regulations, customs and logistics consultancy, multilingual documentation, on-site assembly management, local personnel training, and remote support. We also provide consultancy on export credits and financing.